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Carrier Omnizone 50BVV - User Manual

Carrier Omnizone 50BVV
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500190-01 Printed in U.S.A. Form 50BV-6SI Pg 1 11-21 Replaces: 50BV-5SI
Installation, Start-Up, Service and Controls
Operation and Troubleshooting
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MAJOR CONTROL COMPONENTS . . . . . . . . . . . . . . 3
Constant Volume (CV) Units . . . . . . . . . . . . . . . . . . . 3
UNIT PROTECTION MODULE (UPM)
Variable Air Volume (VAV) Units . . . . . . . . . . . . . . . . 4
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UNIT STORAGE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 1 — Check Equipment . . . . . . . . . . . . . . . . . . . . 4
Step 2 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . 4
UNIT LOCATION
INSTALLATION GUIDELINES (ALL UNITS)
UNIT PLACEMENT
ACOUSTICAL CONSIDERATIONS
Step 3 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . 5
SINGLE PIECE UNITS (50BVC,J,Q)
MODULAR UNITS (50BVT,V,W)
LOW BOY UNITS
HIGH BOY UNITS
REMOVE PACKAGING
ASSEMBLING MODULAR UNITS
Step 4 — Install Ductwork . . . . . . . . . . . . . . . . . . . . 21
DUCT STATIC PRESSURE PROBE AND TUBING
(VAV ONLY)
DUCT HIGH-STATIC (DHS) LIMIT SWITCH (VAV
ONLY)
Step 5 — Make Piping Connections . . . . . . . . . . . . 22
CONDENSER WATER PIPING
EVAPORATOR CONDENSATE DRAIN
HOT WATER HEATING COIL (OPTIONAL)
WATERSIDE ECONOMIZER (OPTIONAL)
Step 5 — Complete Electrical Connections . . . . . . 25
•POWER WIRING
CONTROL WIRING (CV ONLY)
SUPPLY AIR TEMPERATURE SENSOR (SAT)
SMOKE DETECTOR/FIRE ALARM SHUTDOWN (FSD)
REMOTE OCCUPANCY (ROCC)
RETURN AIR TEMPERATURE (RAT) SENSOR
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CRANKCASE HEATERS
CONFIRM THE INPUT POWER PHASE SEQUENCE
INTERNAL WIRING
RETURN-AIR FILTERS
COMPRESSOR MOUNTING
REFRIGERANT SERVICE PORTS
•WATER PIPING
CV Unit Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
EVAPORATOR FAN
COOLING
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Unit Protection Module (UPM) . . . . . . . . . . . . . . . . .33
GENERAL DESCRIPTION
FEATURES AND SAFETIES
Sequence of Operation,
CV Units — 50BVC,Q,T,V . . . . . . . . . . . . . . . . . . .35
WATER ECONOMIZER COOLING
Y CALL (COOLING OR HEATING)
I/O Flex 6126 Controller Specifications . . . . . . . . . .37
•POWER
PHYSICAL
ENVIRONMENTAL OPERATING RANGE
DIGITAL OUTPUTS
ANALOG OUTPUTS
UNIVERSAL INPUTS
STANDARD COMMUNICATION PORTS
RNET PORT
LOCAL ACCESS PORT
•XNET PORT
BACNET SUPPORT
STATUS INDICATION
BATTERY
PROTECTION
•LISTED BY
•WEIGHT
OVERALL DIMENSIONS
MOUNTING HOLE DIMENSIONS
Addressing the I/O Flex 6126 Controller . . . . . . . . .37
BACnet Protocol Selection . . . . . . . . . . . . . . . . . . . .37
Wiring Inputs and Outputs . . . . . . . . . . . . . . . . . . . .38
Input – I/O Flex 6126 Controller . . . . . . . . . . . . . . . .38
BINARY OUTPUTS
ANALOG OUTPUTS
TO WIRE FIELD ACCESSORIES ON THE I/O FLEX
6126 CONTROLLER OR I/O FLEX EX8160 EXPANDER
I/O Flex EX8160 Expander Module . . . . . . . . . . . . . .41
GENERAL DESCRIPTION
VAV Control Parameters, Status, and Alarms . . . . .41
Sequence of Operation, VAV Units Only
50BVJ,W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
CONTROL SOURCE (RUN CONDITIONS)
EXTERNAL CONTROL SOURCE
•DIGITAL INPUT
•BAS
MANUAL ON
INTERNAL CONTROL SOURCE (KEYPAD)
Unit Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Omnizone™
50BV020-064
Water-Cooled
Indoor Self-Contained Systems

Table of Contents

Questions and Answers

  • J
    Julie WileyAug 5, 2025
    What to do if my Carrier Omnizone 50BVV Chiller unit will not start?
    • C
      Colleen McdowellAug 5, 2025
      If your Carrier Chiller unit won't start, begin by checking the power source, fuses, circuit breakers, and disconnect switch. Inspect electrical contacts for any issues. Ensure the unit voltage is correct and address any discrepancies. Look for open fuses and check for short circuits within the unit. Examine relays, contacts, and pressure switches for any open protection devices. Finally, test the unit or motor contactor and replace it if necessary.
  • D
    Denise PadillaAug 9, 2025
    Why is my Carrier Omnizone 50BVV compressor noisy but won't start?
    • R
      Rita AndersonAug 9, 2025
      If your Carrier Chiller's compressor is noisy but refuses to start, the issue might stem from several causes. First, check for undervoltage and correct it if necessary. A defect in the compressor motor could also be the culprit, requiring a compressor replacement. Additionally, verify that all phases are present and correct any missing ones. Lastly, the compressor might be seized, in which case you should check it and replace it if necessary.
  • A
    Amanda LewisAug 14, 2025
    What should I do if my Carrier Omnizone 50BVV has high discharge pressure?
    • C
      Charles JohnsonAug 14, 2025
      If your Carrier Chiller is experiencing high discharge pressure, start by checking for low water flow in the condenser and purge any air present. Inspect and clean the condenser tubes if they are dirty. Also, check the water tower fans and pumps if the condenser water temperature is high. If the system is overcharged, check and reclaim any excess charge and adjust the subcooling. Finally, verify and correct any non-condensing gas present.
  • S
    Shannon PhillipsAug 18, 2025
    What to do if my Carrier Chiller compressor starts, but does not continue to run?
    • D
      Denise RodriguezAug 18, 2025
      If the compressor in your Carrier Chiller starts but doesn't continue running, check for a defect in the compressor or contactor and replace if necessary. The unit might be undercharged, so check for leaks, correct them, and add refrigerant. Consider if the unit is too big by checking the load calculation. The compressor may be overloaded; inspect and replace the protection device, check for a missing phase, check the TXV, and check the temperature in the suction discharge line.
  • T
    Troy MaysAug 27, 2025
    Why is my Carrier Omnizone 50BVV Chiller unit so noisy?
    • M
      Miss Alexis DennisAug 27, 2025
      If your Carrier Chiller unit is making excessive noise, there are several potential causes. It could be compressor noise, so check the TXV and replace it if necessary, ensure the compressor rotation is correct, and check for internal noise. Tube vibration or a condenser water problem could also be responsible, so check and correct these issues. Additionally, a unit panel or part may be vibrating; check and tighten the appropriate part.
  • C
    Catherine PetersAug 31, 2025
    What to do if the fan on my Carrier Omnizone 50BVV does not operate?
    • S
      Stacey HowardAug 31, 2025
      If the fan on your Carrier Chiller isn't working, start by checking the contactor or relay for overloads or defects, and replace if necessary. Confirm that the VFD parameters are correctly set if a VFD is used. Test the motor and replace it if it's defective. Inspect the belt for breakage and replace it if needed. Finally, ensure all electrical contacts are tight.
  • M
    Mary EvansNov 21, 2025
    How to troubleshoot a Carrier Omnizone 50BVV Chiller unit that runs continuously but has low capacity?
    • V
      Valerie FergusonNov 21, 2025
      If your Carrier Chiller runs continuously with low capacity, several factors could be responsible. First, verify the unit isn't undersized by checking the load calculation. Next, inspect for low refrigerant levels or the presence of non-condensing gas, addressing any leaks and replenishing refrigerant or gas as required. A defective compressor might be the cause; check its pressure and amps, replacing it if necessary. Insufficient refrigerant flow in the evaporator could also be at fault; check the filter drier (replace if needed), TXV (adjust or replace if needed), and the position of the TXV bulb and equalizer. Oil in the evaporator can impede performance, so drain it. Lastly, investigate low airflow by checking filters (clean or replace), coils (clean), ductwork (check for restrictions)...

Summary

Installation

Installation - Ductwork Connection

Guidelines for connecting supply and return air ductwork to the unit.

Start-Up

Controls

Controls - Unit Protection Module (UPM)

Description of the UPM's function in protecting compressors and system components.

I;O Flex 6126 Controller Specifications

I;O Flex 6126 - Wiring Inputs and Outputs

Details on connecting inputs and outputs for controller and expander modules.

Sequence of Operation, VAV Units Only

VAV Operation - VFD Control

Configuration and operation of Variable Frequency Drive for fan speed control.

Troubleshooting

Troubleshooting - Unit Issues

Guide to identifying and resolving common unit operational problems and their causes.

Carrier Omnizone 50BVV Specifications

General IconGeneral
BrandCarrier
ModelOmnizone 50BVV
CategoryChiller
LanguageEnglish

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