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Carrier 30HXC Series User Manual

Carrier 30HXC Series
36 pages
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30HXC 080-375
30GX 082-358
Screw Compressor
Water-Cooled Liquid Chillers and
Air-Cooled Liquid Chillers
30HXC Nominal cooling capacity 290-1325 kW
30GX Nominal cooling capacity 285-1205 kW
50 Hz
Installation, operation and maintenance instructions
GLOBAL CHILLER

Table of Contents

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Carrier 30HXC Series Specifications

General IconGeneral
BrandCarrier
Model30HXC Series
CategoryChiller
LanguageEnglish

Summary

Introduction

Safety Considerations

Dimensions, Clearances, and Weight Distribution

3.1 30HXC 080-190

Specifies dimensions, clearances, and weight for 30HXC models 080-190.

Dimensions, Clearances, and Weight Distribution (Cont.)

3.2 30HXC 200-375

Provides dimensions, clearances, and weight for 30HXC models 200-375.

Dimensions, Clearances, and Weight Distribution (Cont.)

3.3 30GX 082-182

Details dimensions, clearances, and weight for 30GX models 082-182.

Dimensions, Clearances, and Weight Distribution (Cont.)

3.4 30GX 207-358

Outlines dimensions, clearances, and weight for 30GX models 207-358.

Physical Data 30HXC

Electrical Data 30HXC

Electrical Data for High Condensing Temperatures

30HXC 150 & 150A Options

Electrical data for 30HXC units with high condensing temperature options.

Physical Data 30GX

Electrical Data 30GX

Application Data

9.1 Unit Operating Range

Defines the operational limits for evaporator and condenser temperatures.

9.2 Minimum Chilled Water Flow

Specifies the minimum flow rate for the evaporator to prevent issues.

9.3 Maximum Chilled Water Flow

Details the maximum flow rate limited by evaporator pressure drop.

9.4 Variable Flow Evaporator

Discusses variable flow evaporator operation and system requirements.

9.5 System Minimum Water Volume

Explains the minimum required water volume for stable operation.

9.6 Cooler Flow Rate (l/s)

Provides cooler flow rate data for various 30HXC and 30GX models.

9.7 Condenser Flow Rate (l/s)

Lists condenser flow rates for 30HXC models in closed and open loops.

9.8 Evaporator Pressure Drop Curve

9.9 Condenser Pressure Drop Curve

9.10 Flow Controllers

9.10.1 Cooler Flow Switch & Pump Interlock

Details the cooler flow switch and its function with the chilled water pump.

9.10.2 Condenser Flow Switch (30HXC)

Describes the field-installed condenser flow switch for 30HXC units.

10 Installation

10.1 Check Equipment Received

Instructions for verifying received equipment for damage or missing parts.

10.2 Moving and Siting the Unit

Guidance on safely moving and positioning the chiller unit.

11 Lifting Instructions

11.1 30HXC 080-190

Lifting instructions and dimensional data for 30HXC models 080-190.

Lifting Instructions (Cont.)

11.2 30HXC 200-285

Lifting instructions and dimensional data for 30HXC models 200-285.

11.3 30HXC 310-375

Lifting instructions and dimensional data for 30HXC models 310-375.

Lifting Instructions (Cont.)

11.4 30GX 082-162

Lifting instructions and dimensional data for 30GX models 082-162.

11.5 30GX 182

Lifting instructions and dimensional data for the 30GX model 182.

Lifting Instructions (Cont.)

11.6 30GX 207-267

Lifting instructions and dimensional data for 30GX models 207-267.

11.7 30GX 298-358

Lifting instructions and dimensional data for 30GX models 298-358.

11.8 Piping Connections

11.8.1 Operating Precautions

Precautions for designing and installing water circuits for the chillers.

11.8.2 Evaporator and Condenser Connections

Guidance on making water connections to evaporator and condenser.

11.8.3 Freeze Protection

Recommendations for protecting the unit and piping from freezing.

12 Electrical Characteristics

12.1 30HXC

Operating conditions and environmental classifications for standard 30HXC units.

12.2 30GX

Operating conditions and environmental classifications for 30GX units.

12.3 30HXC/GX

Power supply frequency, overcurrent protection, and voltage imbalance for units.

13 Recommended Wire Sections

13.1 Field Control Wiring

Guidelines for field control wiring, including recommended wire sections.

14 Major System Components and Operation Data

14.1 Geared Twin Screw Compressor

Details on the 06N geared twin screw compressors used in the units.

14.2 Evaporator

Description of the flooded evaporator used in 30HXC and 30GX chillers.

14.3 Condenser and Oil Separator (30HXC)

Information on the combined condenser and oil separator for 30HXC units.

14.4 Oil Separator (30GX)

Details on the oil separator used in the air-cooled 30GX units.

14.5 Electronic Expansion Device (EXD)

Explanation of the EXD's function, control, and operation.

14.6 Economizer

Description of the economizer's role in capacity and efficiency.

14.7 Oil Pumps, Motor Cooling Valves, and Sensors

Details on oil pumps, motor cooling valves, and various sensors.

14.10 Thermistors

Details on various thermistors for temperature measurement.

14.11 30GX Fan Arrangement

Diagrams showing the fan arrangements for various 30GX models.

15 Maintenance

15.1 Refrigerant Charging - Adding Charge

Procedures and precautions for adding refrigerant charge to the system.

15.2 Indication of Low Charge on 30HXC System

How to identify and address low refrigerant charge in 30HXC systems.

15.2.1 Adding Charge to 30HXC Systems

Step-by-step guide for adding refrigerant charge to 30HXC units.

15.2.2 Indication of Low Charge on 30GX Systems

How to identify low refrigerant charge in 30GX systems.

15.3 Pressure Transducers

Use of pressure transducers to measure high and low side pressures.

15.4 Oil Charging - Low Oil Recharging

Procedures for adding oil charge to 30HX/GX systems.

15.5 Integral Oil Filter Change

Information on the integral oil filter and its replacement.

15.6 Filter Change-Out Schedule

Schedule for checking and replacing the oil filter.

15.7 Filter Change-Out Procedure

Step-by-step guide for changing the integral oil filter.

15.8 Compressor Replacement

Critical considerations for compressor rotation and replacement.

15.8.2 EXD Troubleshooting Procedure

Steps to diagnose and correct EXD or Economizer problems.

16 Start-Up Checklist for 30HXC/GX Liquid Chillers

Preliminary Information

Collects basic job and unit identification details.

Preliminary Equipment Check

Verifies unit installation, wiring, and connections are correct.

Check Air Handling Systems

Ensures air handling components are properly connected and ready.

Check Condenser System (30HXC)

Verifies condenser water system valves, piping, and pump.

Unit Start-Up Checks

Confirms chiller components and safety checks before initial operation.

Check Voltage Imbalance

Verifies voltage supply stability and phase balance.

Check Cooler Water Loop

Assesses water loop volume, inhibitor, and freeze protection.

Check Pressure Drop Across Cooler

Evaluates cooler pressure drop against performance data.

Perform TEST Function

Guides on executing and verifying the TEST function.

Temperatures and Pressures

Records stabilized operating temperatures and pressures.

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