PG92MSA: Installation, Start-up, Operating and Service and Maintenance Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
31
General
If this furnace replaces a furnace that was connected to a vent system or
chimney, the vent or vent connectors of other remaining appliances may
need to be re-sized. Vent systems or vent connectors of other appliances
must be sized to the minimum size as determined using appropriate table
found in the current edition of National Fuel Gas Code NFPA 54/ANSI
Z-223.1. In Canada, refer to CAN/CSA-B149.1.
An abandoned masonry chimney may be used as a raceway for properly
insulated  and  supported  combustion-air  (when  applicable)  and  vent
pipes. Each furnace must have  its own set of  combustion-air and  vent
pipes and be terminated individually, as shown in Fig. 40 for Direct Vent
(2-Pipe) system, or Fig. 41 for single-pipe or ventilated combustion air
option.
A furnace shall not  be connected to  a  chimney  flue serving a separate
appliance designed to burn solid fuel.
Other gas  appliances  with  their  own  venting system  may  also  use  the
abandoned chimney as a raceway providing it is permitted by local code,
the current edition of the National Fuel Gas Code, and the vent or liner
manufacturer’s installation  instructions. Care  must  be taken  to prevent
the  exhaust  gases  from  one  appliance  from  contaminating  the
combustion air of other gas appliances.
Do  not  take  combustion  air  from  inside  the  chimney  when  using
ventilated combustion air or single-pipe vent option.
These  furnaces  can  be  vented  as  direct-vent  (two-pipe),  ventilated
combustion  air  or  non-direct  (single-pipe)  vent  system.  Each  type  of
venting  system  is  described  below.  Common  venting  between  these
furnaces or other appliances is prohibited.
Materials
U.S.A.
Combustion  air  and  vent  pipe,  fittings,  primers,  and  solvents  must
conform to American National Standards Institute (ANSI) standards and
American  Society  for  Testing  and  Materials  (ASTM)  standards.  See
Table 13 for approved materials for use in the U.S.A. This furnace is also
CSA  approved  for  venting  with  M&G  DuraVent
R
PolyPro
R
  or
Centrotherm  Innoflue
R 
polypropylene  venting  systems  using  single
wall straight and flex, and required fittings (elbows, reducers, increasers,
connectors, adapters) only.
Canada
Special Venting Requirements for Installations in Canada, Installation in
Canada  must  conform  to  the  requirements  of  CAN/CSA  B149  code.
Vent systems must be composed of pipe, fittings, cements, and primers
listed  to  ULC  S636.  M&G  DuraVent
R
PolyPro
R
  or  Centrotherm
InnoflueR
 polypropylene venting systems are ULC S636 listed.
NOTE:  When  using  polypropylene  venting  systems,  all  venting
materials used, including the vent terminations must be from the same
manufacturer.
Venting Systems
Direct Vent / 2-Pipe System
In a direct-vent (2-pipe) system, all air for combustion is taken directly
from outdoor atmosphere, and all flue products are discharged to outdoor
atmosphere.  Combustion-air and vent pipes  must terminate  together in
the same atmospheric pressure zone, either through the roof (preferred)
or  a  sidewall.  See  Fig. 43  for  references  to  clearances  required  by
National Code authorities.
Ventilated Combustion Air Systems
In a ventilated combustion air option, the vent terminates and discharges
the flue products directly to the outdoors similar to a direct vent system.
See  Fig. 44  for  references  to  clearances  required  by  National  code
authorities.
All air for combustion is piped directly to the furnace from a space that is
well ventilated with outdoor air (such as an attic or crawl space) and the
space  is well  isolated from  the  living space  or garage.  Combustion air
requirements  for  this  option  are  the  same  as  the  requirements  for
providing outside air for combustion for a single pipe vent system. Refer
to the “Air For Combustion and Ventilation” Section.
Non-Direct Vent (1-pipe) System
In a non direct-vent (1-pipe) system, all air for combustion is taken from
the  area  adjacent  to  furnace,  and  all  flue  products  are  discharged  to
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each appliance connected
to the venting system being placed into operation could result in carbon
monoxide poisoning or death. 
The following steps shall be followed for each appliance connected to
the  venting  system  being  placed  into  operation,  while  all  other
appliances connected to the venting system are not in operation:
- Seal any unused openings in venting system.
- Inspect the venting system for proper size and horizontal pitch,
as required in the National Fuel Gas Code, ANSI Z223.1/NFPA
54 or the CSA B149 Natural Gas and Propane Installation Code
and  these instructions.  Determine  that  there  is  no  blockage  or
restriction,  leakage,  corrosion  and  other  deficiencies,  which
could cause an unsafe condition.
- As far as practical, close all building doors and windows and all
doors between the space in which the appliance(s) connected to
the venting system are located and other spaces of the building.
- Close fireplace dampers.
- Turn on clothes dryers and any appliance not connected to the
venting system. Turn on any exhaust fans, such as range hoods
and  bathroom  exhausts,  so  they  are  operating  at  maximum
speed. Do not operate a summer exhaust fan.
- Follow  the  lighting  instructions.  Place  the  appliance  being
inspected into operation. Adjust  the  thermostat so appliance  is
operating continuously.
- Test  for  spillage  from  draft  hood  equipped  appliances  at  the
draft  hood  relief  opening  after  5  minutes  of  main  burner
operation. Use the flame of a match or candle.
- If improper venting is  observed during any of the above tests,
the  venting  system  must  be  corrected  in  accordance  with  the
National  Fuel  Gas  Code, ANSI  Z223.1/NFPA  54  and/or  CSA
B149.1 Natural Gas and Propane Installation Code.
- After it has been determined that  each appliance  connected  to
the  venting  system  properly  vents  when  tested  as  outlined
above, return doors, windows, exhaust fans, fireplace dampers
and  any  other  gas-fired  burning  appliance  to  their  previous
conditions of use.
NOTICE
!
OPTIONAL CONFIGURATION FOR COMBUSTION 
AIR INLET PIPE
In applications where there is a risk of excessive moisture entering the
combustion air inlet pipe, a moisture trap may be added to the inlet pipe
to help prevent moisture from entering the furnace from the combustion
air inlet pipe. See Fig. 51.
When sizing venting systems, the equivalent length of the optional inlet
pipe moisture trap must be taken into account.