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Centralion 400VA User Manual

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UNINTERRUPTIBLE POWER SYSTEM
SERVICE MANUAL
Blazer series
400VA,600VA and 800VA
Model:
400VA: 400VA/115V,400VA/230V
600VA: 600VA/115V,600VA/230V
800VA: 800VA/115V,800VA/230V
115V/220V/230V/240V 50Hz/60Hz
Prepared by:
Fulin
April 9, 2002
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Centralion 400VA Specifications

General IconGeneral
BrandCentralion
Model400VA
CategoryUPS
LanguageEnglish

Summary

Introduction to Blazer UPS

Block Diagram Overview

Main Relay and Transformer

Main relay for mode switching; transformer for inverter, booster, charger.

Voltage Regulation Relays

Booster and Buck relays adjust output voltage based on line conditions.

Line Sense and CPU Function

Processes input signals and houses the Central Process Unit.

Control Power Supply

Generates essential +5V and +12V DC power supplies for the system.

Charger and Inverter Circuitry

Battery Charging Circuit

Traditional linear charging circuit using LM317 for battery charging.

Inverter Operation Circuit

Push-pull circuitry drives the inverter transformer coil.

Front Panel and Battery Components

Panel Interface Components

Contains the UPS display device with an LED and a switch.

Battery Configuration

Power source during battery mode; types vary by specific UPS model.

Control Power Circuit Operation

Cold Start Mechanism

Detailed steps for initiating UPS operation without AC power.

AC Power Start Sequence

Steps for starting the UPS when connected to AC power.

UPS Shutdown Logic

Manages UPS shutdown from battery mode due to low voltage.

Battery Charger System

Charging Voltage Regulation

How the LM317 regulator sets battery charging voltage.

Over-charge Protection

Current limiter process using R31, Q09, Q08 to prevent battery damage.

Charger Control Signal

CPU's CHG-OFF signal turns off the charger in battery mode.

Line and Zero-Crossing Detection

Input Line Voltage Monitoring

Methods for detecting line voltage quality using waveform and RMS values.

Phase Difference Minimization

Zero crossing detection minimizes phase difference during mode switching.

Zero Crossing Signal Path

How the zero crossing signal is generated and sent to the CPU.

Inverter Operation

Battery Mode Inverter Circuit

Push-pull inverter active in battery mode, driven by CPU-controlled transistors.

MOSFET Switching and Spike Reduction

MOSFET gates driven by transistors; C24/R83 reduce energy spikes.

Active Clamp Circuit Function

Output Voltage Pull-Down

Pulls down output voltage when Inverter MOSFETs are OFF during zero Volt intervals.

Clamp Circuit Control

Q22 activation by CPU's CLAMP-OFF signal controls the clamp circuitry.

Microcontroller (CPU) Control

CPU Pin Assignments

Defines functions for each pin of the NEC µPD78F9116A CPU.

CPU Reset Circuitry

Hardware reset circuit for the CPU implemented on power-up.

Main Relay Control (RY01)

CPU pin 15 controls main relay RY01 for line/battery mode switching.

Relay Control Logic

Booster Relay Activation

CPU pin 12 controls the booster relay (RY02) for boost mode.

Buck Relay Activation

CPU pin 14 controls the buck relay (RY03) for buck mode.

Front Panel Interface

LED Indicator Function

Describes the front panel LED controlled by the CPU.

Audio Alarm Operation

Buzzer controlled by CPU pin 2 for audible alerts.

Power Control Button

ON/OFF button for controlling UPS power states.

Load Detection Circuitry

Output Current Measurement

Senses output current via CT01 for CPU monitoring.

VA and Wattage Calculation

Calculates VA (line mode) and Wattage (battery mode) from current/voltage.

Rectifier Spike Protection

ZD03 clamps voltage spikes to protect the rectifier.

Interface Circuitry

Communication Port Details

D-type connector pin definition for communication.

RS232 Communication

Components and function of the RS232 serial communication interface.

Troubleshooting Guidelines

Safety and Preparation

Critical safety warnings and preparation steps before troubleshooting.

Visual Inspection Procedure

Steps for initial visual check of components and connections.

Battery Mode Troubleshooting

MOSFET and CPU Checks

Verifies MOSFETs, CPU voltage, and clock signals for battery mode issues.

Power Supply and Component Testing

Checks power supplies and tests transistors, diodes, and regulators.

Line Mode Troubleshooting

Initial Checks and Fuse Integrity

Verifies power connection, main relay activity, and input fuse status.

Relay, Rectifier, and Signal Checks

Checks main relay, rectifier, and zero crossing signal for line mode faults.

Fault Indicators Diagnosis

Interprets continuous buzzer beeps and fault LED lights.

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