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Champion Simplex - User Manual

Champion Simplex
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CQF3475 v.02 August 06, 2019
Control Panel
OPERATION & SERVICE MANUAL
Simplex Units
THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS
BE AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT. READ, UNDERSTAND
AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT TO PREVENT
INJURY OR EQUIPMENT DAMAGE.
MCGUIRE AIR COMPRESSORS INC
1-888-229-9999
MCGUIRE AIR COMPRESSORS INC
1-888-229-9999

Table of Contents

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Summary

Revision History

General Information

Features

Lists key characteristics of the Simplex Control System, including enclosure type and controls.

Control Panel Start Up and Operation

Apply Power

Details the steps for applying power to the control panel for the first time.

Motor Jog

Explains the procedure for jogging the motor to ensure correct rotation direction.

Automatic Operation

Describes how to initiate automatic operation of the compressor after verifying pump rotation.

Wiring Diagrams

No Protection Circuit - 115 V, 1 Phase

Wiring diagram for a 115V, 1-phase circuit without protection components.

No Protection Circuit - 208 V thru 230 V, 1 Phase

Wiring diagram for 208-230V, 1-phase circuits without protection.

No Protection Circuit - 208 V thru 575 V, 3 Phase

Wiring diagram for 208-575V, 3-phase circuits without protection.

With Protection Circuit - 115 V, 1 Phase

Wiring diagram for a 115V, 1-phase circuit with protection components.

With Protection Circuit - 208 V thru 230 V, 1 Phase

Wiring diagram for 208-230V, 1-phase circuits with protection.

With Protection Circuit - 208 V thru 575 V, 3 Phase

Wiring diagram for 208-575V, 3-phase circuits with protection.

No Protection Circuit - with Hour Meter & Selector Switch - 115 V, 1 Phase

Wiring diagram for 115V, 1-phase without protection, with hour meter/selector.

No Protection Circuit - with Hour Meter & Selector Switch - 208 V thru 230 V, 1 Phase

Wiring diagram for 208-230V, 1-phase without protection, with hour meter/selector.

No Protection Circuit - with Hour Meter & Selector Switch - 208 V thru 575 V, 3 Phase

Wiring diagram for 208-575V, 3-phase without protection, with hour meter/selector.

With Protection Circuit - with Hour Meter & Selector Switch - 115 V, 1 Phase

Wiring diagram for 115V, 1-phase with protection, with hour meter/selector.

With Protection Circuit - with Hour Meter & Selector Switch - 208 V thru 230 V, 1 Phase

Wiring diagram for 208-230V, 1-phase with protection, with hour meter/selector.

With Protection Circuit - with Hour Meter & Selector Switch - 208 V thru 575 V, 3 Phase

Wiring diagram for 208-575V, 3-phase with protection, with hour meter/selector.

Hydrovane Simplex Control Panel, 3 Phase

Wiring diagram for a 3-phase Hydrovane Simplex control panel.

Hydrovane Simplex Control Panel, 1 Phase

Wiring diagram for a 1-phase Hydrovane Simplex control panel.

Parts List

No Protection Circuit - 115 V

Lists parts for 115V control panels without protection circuits.

No Protection Circuit - 208 V, 230 V, & 460 V

Lists parts for 208V, 230V, and 460V control panels without protection.

No Protection Circuit - 208 V (25-30 hp) & 230 V (30 hp)

Lists parts for 208V (25-30hp) and 230V (30hp) panels without protection.

No Protection Circuit - 575 V

Lists parts for 575V control panels without protection circuits.

With Protection Circuit - 115 V

Lists parts for 115V control panels with protection circuits.

With Protection Circuit - 208 V, 230 V, & 460 V

Lists parts for 208V, 230V, and 460V panels with protection circuits.

With Protection Circuit - 208 V (25-30 hp) & 230 V (30 hp)

Lists parts for 208V (25-30hp) and 230V (30hp) panels with protection.

With Protection Circuit - 575 V

Lists parts for 575V control panels with protection circuits.

Aftermarket

Voltage Conversion Kits

Details kits for converting voltage from 230V to 460V for the control panels.

Selector Switch

Information and parts for the optional Test-Off-Auto selector switch.

Hour Meter

Information and parts for installing an optional hour meter on the control panel.

Summary

Revision History

General Information

Features

Lists key characteristics of the Simplex Control System, including enclosure type and controls.

Control Panel Start Up and Operation

Apply Power

Details the steps for applying power to the control panel for the first time.

Motor Jog

Explains the procedure for jogging the motor to ensure correct rotation direction.

Automatic Operation

Describes how to initiate automatic operation of the compressor after verifying pump rotation.

Wiring Diagrams

No Protection Circuit - 115 V, 1 Phase

Wiring diagram for a 115V, 1-phase circuit without protection components.

No Protection Circuit - 208 V thru 230 V, 1 Phase

Wiring diagram for 208-230V, 1-phase circuits without protection.

No Protection Circuit - 208 V thru 575 V, 3 Phase

Wiring diagram for 208-575V, 3-phase circuits without protection.

With Protection Circuit - 115 V, 1 Phase

Wiring diagram for a 115V, 1-phase circuit with protection components.

With Protection Circuit - 208 V thru 230 V, 1 Phase

Wiring diagram for 208-230V, 1-phase circuits with protection.

With Protection Circuit - 208 V thru 575 V, 3 Phase

Wiring diagram for 208-575V, 3-phase circuits with protection.

No Protection Circuit - with Hour Meter & Selector Switch - 115 V, 1 Phase

Wiring diagram for 115V, 1-phase without protection, with hour meter/selector.

No Protection Circuit - with Hour Meter & Selector Switch - 208 V thru 230 V, 1 Phase

Wiring diagram for 208-230V, 1-phase without protection, with hour meter/selector.

No Protection Circuit - with Hour Meter & Selector Switch - 208 V thru 575 V, 3 Phase

Wiring diagram for 208-575V, 3-phase without protection, with hour meter/selector.

With Protection Circuit - with Hour Meter & Selector Switch - 115 V, 1 Phase

Wiring diagram for 115V, 1-phase with protection, with hour meter/selector.

With Protection Circuit - with Hour Meter & Selector Switch - 208 V thru 230 V, 1 Phase

Wiring diagram for 208-230V, 1-phase with protection, with hour meter/selector.

With Protection Circuit - with Hour Meter & Selector Switch - 208 V thru 575 V, 3 Phase

Wiring diagram for 208-575V, 3-phase with protection, with hour meter/selector.

Hydrovane Simplex Control Panel, 3 Phase

Wiring diagram for a 3-phase Hydrovane Simplex control panel.

Hydrovane Simplex Control Panel, 1 Phase

Wiring diagram for a 1-phase Hydrovane Simplex control panel.

Parts List

No Protection Circuit - 115 V

Lists parts for 115V control panels without protection circuits.

No Protection Circuit - 208 V, 230 V, & 460 V

Lists parts for 208V, 230V, and 460V control panels without protection.

No Protection Circuit - 208 V (25-30 hp) & 230 V (30 hp)

Lists parts for 208V (25-30hp) and 230V (30hp) panels without protection.

No Protection Circuit - 575 V

Lists parts for 575V control panels without protection circuits.

With Protection Circuit - 115 V

Lists parts for 115V control panels with protection circuits.

With Protection Circuit - 208 V, 230 V, & 460 V

Lists parts for 208V, 230V, and 460V panels with protection circuits.

With Protection Circuit - 208 V (25-30 hp) & 230 V (30 hp)

Lists parts for 208V (25-30hp) and 230V (30hp) panels with protection.

With Protection Circuit - 575 V

Lists parts for 575V control panels with protection circuits.

Aftermarket

Voltage Conversion Kits

Details kits for converting voltage from 230V to 460V for the control panels.

Selector Switch

Information and parts for the optional Test-Off-Auto selector switch.

Hour Meter

Information and parts for installing an optional hour meter on the control panel.

Champion Simplex Specifications

General IconGeneral
BrandChampion
ModelSimplex
CategoryControl Panel
LanguageEnglish