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Char-Broil American Gourmet 02204809 User Manual

Char-Broil American Gourmet 02204809
12 pages
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P/N 42804003 • 02204809 (12-06-07)
Tools needed for
assembly:
Adjustable Wrench
Screwdriver
04201101
02204809
Smoker, BBQ and Grill
CAUTION
Some parts may contain sharp edges. Wear
protective gloves if necessary.
Read and follow all safety statements, warnings,
assembly instructions and use & care directions
before attempting to assemble and cook.
WARNING
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles or tents.
NEVER LEAVE FIRE UNATTENDED!
Do not allow small children near flame. Hot embers
can fly out in breezy conditions. Adequate fire
extinguishing material should be readily available.
WARNING
CALIFORNIA PROPOSITION 65
1. This product is produced with or contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
CAUTION
THIS UNIT IS HEAVY!
DO NOT assemble without a helper.
WARNING
All surfaces can be hot during use. Use protection
as required to prevent burning.
Do not use this unit on or near combustible surfaces
or structures such as wood decks, dry leaves or
grass, vinyl or wood siding, etc.
SEE OWNERS MANUAL FOR IMPORTANT SAFETY
INFORMATION.
If you have questions or need assistance during assembly, please call .
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
1-800-241-7548
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Char-Broil American Gourmet 02204809 Specifications

General IconGeneral
TypeCharcoal Grill
MaterialSteel
Weight59 lbs
Dimensions50.5 x 24 x 42 inches
Fuel TypeCharcoal
Number of Burners1
Primary Cooking Area360 sq. in.
Warranty1 year

Summary

Safety and Assembly Preparations

California Proposition 65 Warnings

States that the product contains chemicals known to cause cancer, birth defects, or reproductive harm.

Carbon Monoxide Hazard Warning

Warns about carbon monoxide from burning charcoal and safety precautions.

General Safety Precautions and Helper Requirement

Alerts users about hot surfaces, combustible materials, and the need for a helper.

Tools Needed for Assembly

Lists the necessary tools for assembling the product, including an adjustable wrench and screwdriver.

Parts and Customer Support

Missing Parts and Service Contact

Provides contact information for missing parts, assistance, and ordering non-warranty items.

Component Parts Identification

Lists all parts of the smoker, BBQ, and grill with corresponding part numbers and quantities.

Assembly Instructions - Part 1

Attaching Legs to Smoker Chamber

Details how to connect long and short leg sections to the smoker chamber using screws and nuts.

Installing Leg Braces

Describes attaching leg braces to the unit using screws and flange nuts.

Assembly Instructions - Part 2

Attaching Wheels and Axle Assembly

Explains how to slide the axle through the legs and attach wheels using cotter pins.

Connecting Firebox to Smoker Chamber

Guides on aligning and securing the firebox to the smoker chamber with screws and nuts.

Assembly Instructions - Part 3

Installing Front Shelf Supports

Details attaching front shelf supports to the smoker chamber using screws and nuts.

Attaching Wood Shelf Slats

Explains how to fasten wood shelf slats to the front shelf supports using screws and flange nuts.

Assembly Instructions - Part 4

Mounting the Smokestack Assembly

Instructions for attaching the smokestack to the smoker chamber, including a note about the temperature gauge.

Installing Door Handles and Temperature Gauge

Guides on attaching wood handles to doors and inserting the temperature gauge into the smoker chamber door.

Assembly Instructions - Part 5

Installing Firebox Wood Handle

Details attaching a wood handle to the left side of the firebox door using carriage bolts and flange nuts.

Placing Fire Grates

Instructions on positioning fire grates in the firebox and smoker chamber, with height adjustment.

Assembly Instructions - Part 6

Installing Cooking Grates

Explains how to insert longer wires of cooking grates into the smoker chamber and rest fronts on supports.

Attaching Grease Collection Clip

Guides on hanging the grease clip under the smoker chamber and suggests using a can as a container.

Cooking Techniques and Preparation

Understanding Unit Components and Controls

Familiarizes users with the major components of the smoker, BBQ, and grill unit.

Cooking Methods: Grilling, Barbequing, Slow Smoking

Describes Grilling, Barbequing, and Slow Smoking techniques and their temperature ranges.

Wood Selection for Smoking Flavors

Lists different wood types and their associated flavor profiles for smoking.

Seasoning the Grill/Smoker for First Use

Provides a step-by-step guide to seasoning the interior surfaces before first use.

Operating and Maintaining Your Grill/Smoker

Grilling Operation Guide

Details the process for grilling, including fire placement, damper control, and temperature regulation.

Barbequing and Slow Smoking Operation

Explains how to set up and maintain temperatures for barbequing and slow smoking.

Routine Maintenance and Cleaning

Provides instructions for cleaning ashes, periodic oiling, and exterior paint touch-ups.

Cooking Surface Cleaning Best Practices

Advises on safe cleaning practices for cooking surfaces, especially regarding bristle brushes.

Limited Warranty Details

Warranty Coverage and Exclusions

Outlines the 90-day limited warranty, coverage for defects, and items not covered.

Remedies and Limitations of Liability

Defines the exclusive remedies available to the consumer and limitations of manufacturer liability.

How to Obtain Warranty Service

Provides instructions on how to contact the manufacturer for warranty claims and service.

Hardware List and Final Safety Advisory

Hardware Identification and Quantities

Shows actual size images of all hardware components and their respective quantities for assembly.

Critical Hot Surface Warning

Reaffirms that unit surfaces are hot during use and advises extreme caution and protective clothing.

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