Chicago Pneumatic HP 30 User Manual

ENGLISH
.
Cod. 9828093300 00 - Vers. 04/2019 - 1
USE & MAINTENANCE MANUAL
QUIET ROTARY SCREW AIR COMPRESSORS
HP 20 - 25 - 30 - 35 KW 15 – 18.5 - 22 - 26
HP 20 - 25 - 30 - 35 (IVR

) KW 15 – 18.5 - 22 - 26(IVR

)
(IVR

): Variable speed compressors (INVERTER)
ATTENTION: THE CAPACITORS INSIDE THE INVERTER MAY REMAIN LIVE FOR 15 MINUTES AFTER THE MACHINE HAS BEEN
DISCONNECTED FROM THE MAINS POWER.
ACTING ON THE INVERTER BEFORE 15 MINUTES HAVE PASSED MAY ENTAIL THE RISK OF ELECTROCUTION AND DEATH.
CONTENTS
PART A: NOTICES FOR THE USER
PART B: NOTICES RESERVED FOR PROFESSIONALLY QUALIFIED
PERSONNEL
1.0 GENERAL CHARACTERISTICS
20.0 START-UP
2.0 INTENDED USE
21.0 GENERAL ROUTINE MAINTENANCE REQUIRES TRAINED
PERSONNEL
3.0 OPERATING PRINCIPLE
22.0 OIL REPLACEMENT
4.0 GENERAL SAFETY REGULATIONS
23.0 OIL FILTER AND OIL SEPARATOR FILTER
REPLACEMENT
5.0 DESCRIPTION OF HAZARD SYMBOLS
24.0 MOTOR BEARING GREASING (IVR ONLY)
6.0 HAZARDOUS AREAS
25.0 OLEO-PNEUMATIC DIAGRAM
7.0 SAFETY DEVICES
26.0 DRYER CALIBRATIONS
8.0 POSITION OF LABELS
27.0 VARIABLE SPEED (IVR)
9.0 COMPRESSOR ROOM
10.0 TRANSPORT & HANDLING
11.0 UNPACKING
ATTENTION: A COPY OF THE WIRING DIAGRAMS IS INCLUDED IN
THE ELECTRICAL CABINET OF THE COMPRESSOR
12.0 INSTALLATION
13.0 OVERALL DIMENSIONS AND TECHNICAL DATA
14.0 ILLUSTRATION OF MACHINE
15.0 ROUTINE MAINTENANCE BY THE USER
16.0 STORAGE
17.0 DISMANTLING THE AIR COMPRESSOR
18.0 SPARE PARTS LIST FOR ROUTINE MAINTENANCE
19.0 TROUBLESHOOTING AND IMMEDIATE ACTIONS
Code
9828093300
00
Vers. 04/2019
READ THIS MANUAL CAREFULLY BEFORE PERFORMING ANY OPERATIONS ON THE AIR COMPRESSOR.
THIS MACHINE IS DESIGNED TO BE CONNECTED TO TWO DIFFERENT SOURCES OF ELECTRICAL POWER: THREE-PHASE
POWER SOURCE FOR COMPRESSOR, SINGLE PHASE POWER SOURCE FOR DRYER

Chicago Pneumatic HP 30 Specifications

General

Brand	Chicago Pneumatic
Model	HP 30
Category	Air Compressor
Language	English

Summary

Operating Principle

Operating Principle of Screw Compressor

Operating Principle of Dryer

General Safety Regulations

Description of Hazard Symbols

Hazardous Areas

Safety Devices

Safety Devices for Screw Compressor

Safety Devices for Dryer and Tank

Installation

Positioning Guidelines

Instructions on how to place the machine for optimal operation and servicing.

Electrical Connection Procedure

Detailed steps for safely connecting the machine to the electrical power supply.

Connection to Compressed Air Distribution Network

Guidance on connecting the compressor to the air distribution system.

Start-Up Procedure

Overall Dimensions and Technical Data

Machine Illustration

Control Panel and Commands Overview

Controller Description (Fixed Speed)

Controller Description (Inverter Management)

Explains the controller functions for variable speed compressors with inverter.

Graphic Controller Description (Variable Speed)

Describes the graphic interface and functions for variable speed compressor control.

Routine Maintenance by the User

General Notices for Maintenance

Important general information and precautions before performing maintenance.

Maintenance Programme Schedule

Lists recommended maintenance tasks at different service intervals.

Drainage of Condensate from Oil Tank

Oil Level Control and Top-Up

Intake Filter Cleaning or Replacement

Spare Parts List for Routine Maintenance

Troubleshooting and Immediate Actions

Troubleshooting for Screw Compressor (Standard)

Common problems and solutions for fixed and variable speed screw compressors.

Troubleshooting for Screw Compressor (Graphic)

Visual guide to common problems and their immediate troubleshooting steps.

Troubleshooting for Dryer

Identifies common issues with the dryer and provides troubleshooting actions.

Start-Up

Preparation for Start-Up

Preliminary Checks for Start-Up

Essential checks to perform before starting the compressor for the first time.

Checking the Direction of Rotation

Procedure to verify and correct the motor and fan rotation direction.

General Routine Maintenance (Trained Personnel)

Maintenance Programme Schedule

Oil Replacement

Replace Oil Separator Filter and Oil Filter

Oil Filter and Oil Separator Filter Replacement

Step-by-step guide for replacing the oil and separator filters.

Graphic Controller: Electric Motor Bearings Greasing (Variable Speed)

Dryer Calibrations

Variable Speed

Modulation Pressure Calibration