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Chromalox 4040 - User Manual

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Installation & Operation Manual
6040, 8040, 4040 Temperature & Process Controllers
6040, 8040 & 4040 Valve Motor Drive Controllers
6040 Heater Break Alarm Controller
PK508-2
0037-75514
March 2017
6050, 4050 Limit Controllers

Table of Contents

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Summary

Installation

Installation and Safety Guidelines

Guidelines for proper installation by qualified personnel, observing safety regulations.

Plug-In Options

Wiring Instructions

General Connections and Power Wiring

Illustrations and guidelines for rear terminal connections and power supply wiring.

Universal Input Connections

Wiring details for Thermocouple, RTD, and Linear signal inputs.

Powering Up

Messages and Error Indications

Instrument Operation Modes

6040, 8040 & 4040 Controller Operations

Configuration Mode for 6040;8040;4040 Controllers

Mode for initial instrument configuration or major characteristic changes before application use.

Setup Mode for 6040;8040;4040 Controllers

Mode for adjusting process setup after configuration, affecting operator mode adjustments.

Operator Mode for 6040;8040;4040 Controllers

Mode for normal instrument operation, accessed from Select Mode or power-up.

6040, 8040 & 4040 VMD Controller Operations

Configuration Mode for VMD Controllers

Mode for initial configuration of VMD controllers or major characteristic changes.

Setup Mode for VMD Controllers

Mode for adjusting VMD controller process setup after configuration.

Operator Mode for VMD Controllers

Mode for normal operation of Valve Motor Drive controllers.

6040 HBA Controller Operations

Configuration Mode for HBA Controllers

Mode for initial configuration of Heater Break Alarm controllers or major changes.

Setup Mode for HBA Controllers

Mode for adjusting Heater Break Alarm controller process setup after configuration.

Operator Mode for HBA Controllers

Mode for normal operation of Heater Break Alarm controllers.

6050 & 4050 Limit Controller Operations

Configuration Mode for Limit Controllers

Mode for initial configuration of Limit Controllers or major characteristic changes.

Setup Mode for Limit Controllers

Mode for adjusting Limit Controller process setup after configuration.

Operator Mode for Limit Controllers

Mode for normal operation of Limit Controllers.

Manually Tuning Controllers

Single Control Tuning (PID)

Technique to balance setpoint achievement and overshoot for single control devices.

Dual Control Tuning (PID)

Technique to tune PID parameters for dual control applications like Heat & Cool.

Valve Control Tuning (PI)

Tuning technique for modulating valves using PI control algorithm for optimal performance.

Modbus Serial Communications

Calibration Mode

Summary

Installation

Installation and Safety Guidelines

Guidelines for proper installation by qualified personnel, observing safety regulations.

Plug-In Options

Wiring Instructions

General Connections and Power Wiring

Illustrations and guidelines for rear terminal connections and power supply wiring.

Universal Input Connections

Wiring details for Thermocouple, RTD, and Linear signal inputs.

Powering Up

Messages and Error Indications

Instrument Operation Modes

6040, 8040 & 4040 Controller Operations

Configuration Mode for 6040;8040;4040 Controllers

Mode for initial instrument configuration or major characteristic changes before application use.

Setup Mode for 6040;8040;4040 Controllers

Mode for adjusting process setup after configuration, affecting operator mode adjustments.

Operator Mode for 6040;8040;4040 Controllers

Mode for normal instrument operation, accessed from Select Mode or power-up.

6040, 8040 & 4040 VMD Controller Operations

Configuration Mode for VMD Controllers

Mode for initial configuration of VMD controllers or major characteristic changes.

Setup Mode for VMD Controllers

Mode for adjusting VMD controller process setup after configuration.

Operator Mode for VMD Controllers

Mode for normal operation of Valve Motor Drive controllers.

6040 HBA Controller Operations

Configuration Mode for HBA Controllers

Mode for initial configuration of Heater Break Alarm controllers or major changes.

Setup Mode for HBA Controllers

Mode for adjusting Heater Break Alarm controller process setup after configuration.

Operator Mode for HBA Controllers

Mode for normal operation of Heater Break Alarm controllers.

6050 & 4050 Limit Controller Operations

Configuration Mode for Limit Controllers

Mode for initial configuration of Limit Controllers or major characteristic changes.

Setup Mode for Limit Controllers

Mode for adjusting Limit Controller process setup after configuration.

Operator Mode for Limit Controllers

Mode for normal operation of Limit Controllers.

Manually Tuning Controllers

Single Control Tuning (PID)

Technique to balance setpoint achievement and overshoot for single control devices.

Dual Control Tuning (PID)

Technique to tune PID parameters for dual control applications like Heat & Cool.

Valve Control Tuning (PI)

Tuning technique for modulating valves using PI control algorithm for optimal performance.

Modbus Serial Communications

Calibration Mode

Chromalox 4040 Specifications

General IconGeneral
BrandChromalox
Model4040
CategoryController
LanguageEnglish

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