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Chromalox 6040 User Manual

Chromalox 6040
118 pages
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Installation & Operation Manual
6040, 8040, 4040 Temperature & Process Controllers
6040, 8040 & 4040 Valve Motor Drive Controllers
6040 Heater Break Alarm Controller
PK508-2
0037-75514
March 2017
6050, 4050 Limit Controllers

Table of Contents

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Chromalox 6040 Specifications

General IconGeneral
Enclosure RatingNEMA 4X
OutputRelay
Temperature Range0-2500°F (0-1371°C) (Sensor Dependent)
Sensor TypeRTD, thermocouple
Control ModePID
Output Voltage120/240 VAC (Relay)
Control TypeDigital
Input Voltage120/208/240/480V AC

Summary

Installation

Wiring Instructions

Power Connections - Mains Powered Instruments

Wiring instructions for mains powered instruments (100-240V AC).

Powering Up

Messages and Error Indications

Instrument Operation Modes

6040, 8040 & 4040 Controller – Model Group

6040, 8040 & 4040 Controllers - Configuration Mode

Configuring the instrument for first-time use or major changes.

6040, 8040 & 4040 Configuration Mode Parameters

Detailed table of configuration parameters for 6040, 8040, and 4040 controllers.

6040, 8040 & 4040 VMD Controller – Model Group

6040, 8040 & 4040 VMD Controllers - Configuration Mode

Configuration Mode for VMD controllers, similar to standard controllers.

6040, 8040 & 4040 with VMD Function - Configuration Mode Parameters

Table of configuration parameters specific to VMD functionality.

6040 HBA Controller – Model Group

6040 - Configuration Mode

Configuration Mode for the Heater Break Alarm Controller.

6040 HBA Configuration Mode Parameters

Table of configuration parameters for the 6040 HBA controller.

6050 & 4050 Limit Controller – Model Group

6050 & 4050 Limit Controllers - Configuration Mode

Configuration Mode for 6050 & 4050 Limit Controllers.

6050 & 4050 Configuration Mode Parameters

Table of configuration parameters for 6050 & 4050 Limit Controllers.

6050 & 4050 Set Up Mode Parameters

Table of Setup Mode parameters for 6050 & 4050 Limit Controllers.

Manually Tuning Controllers

Single Control Tuning (PID with Primary Output only)

Technique for tuning PID controllers using single output.

Dual Control Tuning (PID with Primary and Secondary Outputs)

Tuning technique for PID controllers with dual outputs.

Valve Control Tuning (PI with VMD or Linear Outputs)

Tuning technique for controlling modulating valves.

Modbus Serial Communications

Calibration Mode

Recalibration Procedure

Phased procedure for recalibrating the instrument's input ranges.

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