Chromalox 4050 - User Manual

118 pages

Save Page as PDF

To Next Page

To Next Page

Loading...

1

Installation & Operation Manual

6040, 8040, 4040 Temperature & Process Controllers

6040, 8040 & 4040 Valve Motor Drive Controllers

6040 Heater Break Alarm Controller

PK508-2

0037-75514

March 2017

6050, 4050 Limit Controllers

Table of Contents

Warranty and Returns Statement2
- Table of Contents3
Introduction11
Installation11
- Unpacking11
- Panel Cut-Outs12
- Panel-Mounting12
Plug-In Options13
- Options Modules and Functions13
- Auto Detection of Option Modules13
- Preparing to Install or Remove Options Modules14
- Removing/Replacing Option Modules ("Output" & "Option" Are Interchangeable Terms)14
- Replacing the Instrument in Its Housing15
Wiring Instructions15
- Installation Considerations15
- AC Power Wiring - Neutral (for 100 to 240V AC Versions)15
- Wire Isolation15
- Use of Shielded Cable16
- Noise Suppression at Source16
- Sensor Placement (Thermocouple or RTD)16
- Thermocouple Wire Identification Chart17
- Connections and Wiring18
Powering up24
- Powering up Procedure24
- Overview of Front Panel24
- Displays24
- Keypad25
- LED Functions25
Contents26
Messages and Error Indications26
Instrument Operation Modes27
- Select Mode27
  - Entry into the Select Mode27
  - Navigating in Select Mode27
- Unlock Codes27
- Automatic Tune Mode27
  - Navigating in Automatic Tune Mode27
- Product Information Mode28
  - Navigating in the Product Information Mode28
- Lock Code View29
  - Entry and Navigating in Lock Code View Mode29
6040, 8040 & 4040 Controller - Model Group29
- 6040, 8040 & 4040 Controllers - Configuration Mode29
- 6040, 8040 & 4040 - Setup Mode34
- 6040, 8040 & 4040 Controllers - Operator Mode37
  - 6040, 8040 & 4040 Controllers - Extended Operator Mode37
  - Navigating in Operator Mode37
- Adjusting the Local Setpoint(S)38
- Adjusting the Setpoint Ramp Rate38
- Manual Control Mode38
  - Selecting/Deselecting Manual Control Mode38
- 6040, 8040 & 4040 Controllers - Communications Parameters39
  - Bit Parameters39
  - Word Parameters39
6040, 8040 & 4040 VMD Controller - Model Group43
- Special Wiring Considerations for Valve Motor Control43
- 6040, 8040 & 4040 VMD Controllers - Configuration Mode44
- 6040, 8040 & 4040 Valve Motor Drive - Setup Mode50
- Adjusting the Valve Parameters50
  - Set Valve Opened Position & Set Valve Closed Position50
  - Valve Position Clamping50
- 6040, 8040 & 4040 Valve Motor Drive - Operator Mode52
  - 6040, 8040 & 4040 Valve Motor Drive - Extended Operator Mode52
  - Navigating in Operator Mode52
- Adjusting the Local Setpoint(S)54
- Adjusting the Setpoint Ramp Rate54
- Manual Control Mode54
  - Selecting/Deselecting Manual Control Mode54
- 6040, 8040 & 4040 VMD Controllers - Serial Communications Parameters54
  - Bit Parameters54
  - Word Parameters55
Contents57
6040 Heater Break Alarm Controller - Model Group57
- 6040 - Configuration Mode57
- 6040 HBA - Setup Mode62
- 6040 HBA Controllers - Operator Mode64
  - 6040, 8040 & 4040 Controllers - Extended Operator Mode64
  - Navigating in Operator Mode64
- Adjusting the Local Setpoint(S)65
- Adjusting the Setpoint Ramp Rate65
- Manual Control Mode66
  - Selecting/Deselecting Manual Control Mode66
- 6040 HBA Controller -Communications Parameters66
  - Bit Parameters66
  - Word Parameters66
11 6050 & 4050 Limit Controller - Model Group70
- 6050 & 4050 Limit Controllers - Configuration Mode70
- 6050 & 4050 Limit Controllers - Setup Mode74
- 6050 & 4050 Limit Controllers - Operator Mode76
  - Navigating in Operator Mode76
- Limit Setpoint Adjustment77
- Exceed Condition77
- Limit Output Function77
- Limit Annunciator Outputs77
- Resetting Limit Outputs & Annunciators77
  - Using the Reset Key to Reset Limit Outputs & Annunciators77
- Resetting Limit Hold and Exceed Time77
  - To Reset the Stored Limit Hold and Exceed Time Values77
- 6050 & 4050 Controllers - Serial Communications Parameters78
  - Bit Parameters78
  - Word Parameters78
12 Manually Tuning Controllers81
- Single Control Tuning (PID with Primary Output Only)81
- Dual Control Tuning (PID with Primary and Secondary Outputs)82
- Valve Control Tuning (PI with VMD or Linear Outputs)82
- Manually Fine Tuning84
13 Modbus Serial Communications84
- Physical Layer84
- Link Layer84
Contents85
- Device Addressing85
- Supported Modbus Functions85
- Function Descriptions85
ASCII Communications87
- Physical Layer87
- Device Addressing87
- Session Layer87
- Error Response88
15 Calibration Mode89
- Equipment Required for Checking or Calibrating the Universal Input89
- Calibration Check89
- Recalibration Procedure89
16 Appendix 1 - Glossary90
- Active Setpoint Type: Controller Definition90
- Actual Setpoint Type: Controller Definition90
- Alarm Hysteresis Type: General Parameter91
- Alarm Operation Type: General Definition92
- Alarm Inhibit Type: General Parameter93
- Annunciator Type: Limit Controller Definition93
- Automatic Reset (Integral) Type: Controller Tuning Parameter93
- Auto Pre-Tune Type: Controller Tuning Parameter93
- Auxiliary Input Type: General Definition93
- Band Alarm 1 Value Type: General Parameter93
- Band Alarm 2 Value Type: General Paramete93
- Bias (Manual Reset) Type: Controller Tuning Parameter93
- Bumpless Transfer Type: Controller Definition93
- Boundless VMD Control Type: VMD Controller Definition94
- Cascade Control Type: Controller Definition94
- Communications Write Enable Type: General Definition94
- Control Type Type: Controller Parameter94
- Controller Type: Controller Definition94
- CPU Type: General Definition94
- Current Proportioning Control Type: Controller Definition95
- Cycle Time Type: Controller Definition95
- Deadband Type: Controller Parameter95
- Derivative Type: Controller Parameter95
- Deviation Alarm 1 Value Type Type: General Parameter95
- Deviation Alarm 2 Value Type: General Parameter95
- Differential (On-Off Hysteresis) Type: Controller Parameter95
- Direct/Reverse Action of Control Outputs Type: Controller Definition95
- Display Strategy Type: General Parameter95
- Elapsed Time Type: Indicator Definition95
- Exceed Time Type: Limit Controller Definition96
- Heater Current Monitor96
- Integral Type: Controller Tuning Parameter97
- Loop Alarm Enable Type: Controller Parameter98
- Manual Mode Enable Type: Controller Parameter99
- Offset Type: Controller Parameter100
- PI Control Type: Controller Definition102
- Process High Alarm 2 Value Type: General Parameter103
- Remote Setpoint Upper Limit Type: Controller Parameter104
  - Scale Range Upper Limit Type: General Parameter105
  - Scale Range Lower Limit Type: General Parameter105
  - Secondary Proportional Band Type: Controller Tuning Parameter105
  - Self-Tune Type: Controller Tuning Definition105
Contents105
- Retransmit Output 3 Scale Minimum Type: General Parameter105
17 Appendix 2 - Specification109
- Universal Input109
  - General Input Specifications109
  - Thermocouple110
- Thermocouple Ranges Available110
- Thermocouple Performance110
  - Resistance Temperature Detector (RTD)110
- RTD Ranges Available110
- RTD Performance111
  - DC Linear111
- DC Linear Ranges Available111
- DC Linear Performance111
- Control Specifications114
- Process Alarms115
- Digital Communications115
- Reference Conditions115
- Operating Conditions115
- Standards115
- Physical Specifications116
18 Appendix 3 - Order Tables117

Need help?

Do you have a question about the Chromalox 4050 and is the answer not in the manual?

Summary

2 Installation

Unpacking and Panel Mounting

3 Plug-In Options

Modules, Functions, and Installation

Overview of option modules, their functions, and installation guidelines.

4 Wiring Instructions

Installation Considerations and Wire Isolation

5 Powering Up

Powering Up Procedure and Front Panel

7 Instrument Operation Modes

Select, Tune, and Information Modes

Modes for selecting operations, tuning, and viewing instrument information.

8 6040, 8040 & 4040 Controller - Model Group

Configuration and Setup Modes

Covers Configuration and Setup modes for controller parameter adjustment.

Operation Modes and Control

Details Operator, Extended Operator, Manual Control, and navigation.

Communications Parameters

Covers Bit and Word parameters for controller communications.

10 6040 HBA Controller - Model Group

HBA Configuration, Setup, and Operation

Covers Configuration and Setup modes for HBA controller parameter adjustment.

HBA Communications Parameters

11 6050 & 4050 Limit Controller - Model Group

Limit Controller Configuration and Setup

Covers Configuration and Setup modes for Limit Controller parameter adjustment.

Operator Mode and Alarm Management

Serial Communications Parameters

12 Manually Tuning Controllers

PID and Valve Control Tuning

13 Modbus Serial Communications

Modbus Layer and Function Descriptions

15 Calibration Mode

Calibration Equipment and Procedure

Summary

2 Installation

Unpacking and Panel Mounting

3 Plug-In Options

Modules, Functions, and Installation

Overview of option modules, their functions, and installation guidelines.

4 Wiring Instructions

Installation Considerations and Wire Isolation

5 Powering Up

Powering Up Procedure and Front Panel

7 Instrument Operation Modes

Select, Tune, and Information Modes

Modes for selecting operations, tuning, and viewing instrument information.

8 6040, 8040 & 4040 Controller - Model Group

Configuration and Setup Modes

Covers Configuration and Setup modes for controller parameter adjustment.

Operation Modes and Control

Details Operator, Extended Operator, Manual Control, and navigation.

Communications Parameters

Covers Bit and Word parameters for controller communications.

10 6040 HBA Controller - Model Group

HBA Configuration, Setup, and Operation

Covers Configuration and Setup modes for HBA controller parameter adjustment.

HBA Communications Parameters

11 6050 & 4050 Limit Controller - Model Group

Limit Controller Configuration and Setup

Covers Configuration and Setup modes for Limit Controller parameter adjustment.

Operator Mode and Alarm Management

Serial Communications Parameters

12 Manually Tuning Controllers

PID and Valve Control Tuning

13 Modbus Serial Communications

Modbus Layer and Function Descriptions

15 Calibration Mode

Calibration Equipment and Procedure

Chromalox 4050 Specifications

General

Brand	Chromalox
Model	4050
Category	Controller
Language	English

Related product manuals

Preview: Chromalox 6040

Preview: Chromalox C4

Preview: Chromalox IntelliTrace ITC 1

Chromalox IntelliTrace ITC 1

Chromalox IntelliTRACE

Preview: Chromalox MicroTherm CMX Series

Chromalox MicroTherm CMX Series

Preview: Chromalox 3101