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CIMCO 21 Series - User Manual

CIMCO 21 Series
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Cimco Series 21
CIMCO ELECTRONICS, INC. 26 MAIN STREET; P. O. BOX 248
www.cimcoelectronics.com WEST MIDDLESEX, PA 16159
E-MAIL: cimco@cimcoelectronics.com PHONE (724) 528-9559
FAX (724) 528-1108
Contact Cimco for details www.cimcoelectronics.com Operator Instructions-21-January 2002-Rev 4
Page 1 of 6
Series 21 - Operator Instruction Manual
INDEX
Description Cimco Drawing # Page
(for reference only)
Standard Instructions 5-28-99 2,3
Operating Control Panel Figure 1 4
Monitoring Features 10-21-96-A 5,6
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Summary

Standard Instructions

Face-Plate and Operating Status

Overview of the instrument's physical layout and status indicator lights.

Display and Operation Controls

Instructions for using display controls and operating buttons.

System Test and Fan Control

Procedures for system testing and fan mode control.

Start-up and Options

Defines fail-safe start-up and mentions available options.

Standard Connection Instructions

Input Power and Fan Control

Details on input power connection and fan power control.

Temperature Sensors and Grounding

Instructions for connecting temperature sensors and system ground.

Trip and Alarm Relays

Information on trip and alarm relay configurations.

Operator Control Panel

Operating Status and Display Control

Overview of status indicators and display control functions.

System Test Controls

Details on system test controls and test mode sequence.

Operation Control and Fan Mode

Description of operation controls and fan mode settings.

Step Mode Table

Table outlining step mode functions and their descriptions.

Monitoring Features

Start-up Status and Fuse Check

Initial start-up status and instructions for checking the instrument fuse.

Displaying Temperature Memories

How to display maximum temperature memory (MTM) and other phases.

Erasing Temperature Memories

Procedure to reset all maximum temperature memories to zero.

Fan Mode and Alarm Control

Instructions for fan mode operation and silencing local alarms.

System Test Sequence

System Test Description and Steps

General description of system test and sequence for test modes.

System Test Sequential Actions

Detailed sequential actions during system test mode.

Default Settings and Programming

Overview of standard default settings and custom programming.

Overview

The Cimco Series 21 is a microprocessor-controlled instrument designed for monitoring and controlling temperature in industrial applications, particularly those involving transformers. It provides comprehensive temperature management, including fan control, alarm functions, and trip mechanisms, to ensure the safe and efficient operation of connected equipment. The device features a user-friendly interface with a face-plate for displaying operational status, temperature readings, and control options.

Function Description

The primary function of the Series 21 is to monitor temperature inputs from multiple phases using non-magnetic Type E thermocouples. It automatically identifies and displays the highest temperature among the monitored phases, ensuring that critical hot spots are always visible. The instrument incorporates a Maximum Temperature Memory (MTM) feature, which records and retains the highest temperature reached since the last reset, even through power loss. This is crucial for historical analysis and understanding peak operating conditions.

Beyond monitoring, the Series 21 provides active control over cooling systems, specifically fans. It offers both automatic and manual fan control modes. In automatic mode, the fans are energized based on predefined temperature set-points, ensuring efficient cooling only when necessary. The manual mode allows for continuous fan operation, which can be useful for testing or specific operational requirements. A programmable fan exerciser feature ensures that fans are periodically activated (once per week) to prevent seizing and ensure readiness.

The device also integrates robust alarm and trip functionalities. An alarm is triggered when temperatures exceed a set threshold, providing an early warning of potential issues. The alarm relay is fail-safe, meaning it reverts to an "on-state" if power is lost or a thermocouple is open, ensuring that a warning is always issued in critical situations. A local alarm can be silenced, but the remote alarm relay remains active until the alarm condition clears. The trip function provides a higher level of protection, initiating a shutdown or other critical action if temperatures reach dangerous levels. The trip relay is not fail-safe and only activates with an input signal.

The Series 21 includes a comprehensive system test mode, allowing users to verify the functionality of all relays, LEDs, and set-points. This diagnostic feature steps through various operational states, displaying instrument ambient temperature, fan set-points, alarm set-points, and trip set-points, and confirming the activation and deactivation of associated relays and LEDs. This ensures that all safety and control mechanisms are working correctly.

Usage Features

The Series 21 is designed for ease of use with a clear face-plate layout. The "OPERATING STATUS" section provides immediate visual feedback through LEDs for Power On (green), Fans On (amber/yellow), Alarm On (red), and Trip On (red).

The "DISPLAY CONTROL" section allows users to interact with temperature readings. The instrument automatically displays the phase with the highest temperature. Users can press dedicated phase buttons (Left, Center, Right) to view the current temperature of each individual phase. The "MAXIMUM TEMP. MEMORY" buttons (READ and RESET) enable viewing and clearing of the MTM. Pressing "READ" displays the highest temperature recorded, while "RESET" clears this memory. An advanced feature allows users to press and hold the "READ" button and then select a phase button to view the maximum temperature memories of other phases. Additionally, pressing and holding the Left, Center, and Right phase buttons simultaneously displays the mathematical average of the three input temperatures.

The "OPERATION CONTROL" section manages fan operation and alarm silencing. The "FAN MODE CONTROL" offers "AUTO" and "MANUAL ON" options, with LEDs indicating the current mode. Users can press "MANUAL ON" to energize fans continuously or "AUTO" to return to automatic control. The "PRESS TO SILENCE LOCAL ALARM" button allows for temporary silencing of the audible alarm, while the remote alarm relay remains active until the condition is resolved.

The "SYSTEM TEST CONTROLS" are accessed by pressing and holding the bottom left button ("PRESS AND HOLD TO OPERATE SYSTEM TEST") and then pressing and releasing the bottom right button ("PRESS AND RELEASE TO ADVANCE TEST MODE"). This initiates a step-by-step diagnostic sequence, as detailed in the manual's "TEST MODE SEQUENCE" and "TABLE 1." Each step displays a specific parameter (e.g., instrument ambient, fan set-point, alarm set-point) and verifies the corresponding relay and LED functionality.

Input power connection is straightforward, requiring connection to T-11 and T-12, with a 0.25 amp fuse protecting against incorrect voltage application. Fan power control utilizes two outputs (T-1/T-2 and T-3/T-4), each rated for 30 amps, 1 HP at 120 VAC, or 2 HP at 240 VAC. The total rating for both circuits is 30 amps, 2 HP at 120 VAC, or 4 HP at 240 VAC, protected by a 20 amp fuse (maximum 30 amps).

Temperature sensors (Type E thermocouples) are connected to terminal blocks, with specific instructions for lead polarity (red lead is always negative), stripping insulation, and firm clamping. The instrument ground is isolated from the system ground and connects to T-10. Trip and alarm relays are Form C, dry contacts, with the alarm relay being fail-safe and the trip relay not fail-safe.

Maintenance Features

The Series 21 is designed for robust operation with minimal routine maintenance. The fail-safe design of the alarm and fan contacts ensures that critical safety functions remain active even in the event of power loss or thermocouple failure. This reduces the risk of undetected issues.

The system test mode serves as a powerful diagnostic tool for maintenance. By stepping through the test sequence, technicians can quickly verify the functionality of all internal components, including temperature displays, LEDs, and relays. This allows for proactive identification of potential issues before they lead to operational failures. The ability to silence local alarms during testing or troubleshooting prevents unnecessary noise while allowing remote alarms to remain active for safety.

The fan exerciser feature, which energizes fans once per week, contributes to preventive maintenance by ensuring that the cooling system remains operational and prevents fan motors from seizing due to inactivity.

In cases where the instrument does not respond to commands, a software reset procedure (pressing and holding buttons 1, 6, and 9 simultaneously) can restore the device to its normal start-up mode, effectively resolving minor software glitches without requiring a complete power cycle or more extensive troubleshooting.

The manual also provides guidance on checking the instrument fuse if the "Power on" status light is off, indicating a potential power supply issue that can be easily addressed. For any programmable features or special default settings, users are advised to contact Cimco Electronics, ensuring that any modifications are made with proper authorization and expertise. This approach minimizes the risk of incorrect configurations that could impact the device's performance or safety.

CIMCO 21 Series Specifications

General IconGeneral
Screen Size21.5 inches
Aspect Ratio16:9
Refresh Rate60 Hz
Resolution1920 x 1080
Response Time5ms
Brightness250 cd/m²
Contrast Ratio1000:1
Viewing Angle178° (H) / 178° (V)
Input PortsHDMI, VGA
Power Consumption25W