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Cincinnati CL-900 Series - User Manual

Cincinnati CL-900 Series
94 pages
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OPERATION, SAFETY, AND MAINTENANCE MANUAL
CL-900 SERIES LASER SYSTEM
5x10, 6x12, 8x20 FRAME
CINCINNATI INCORPORATED
C I N C I N N A T I, OHIO 4 5 2 1 1
EM-573 (N-04-18)
COPYRIGHT 2018
CINCINNATI INCORPORATED

Table of Contents

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Summary

Section 1 Identification

Machine Components Identification

Identifies key components of the CL-900 Series Laser System using numbered diagrams.

Section 2 Installation

Lifting and Moving Procedures

Details safe methods for lifting and moving the laser system's main and load frames.

Foundation and Anchoring

Requirements for preparing machine anchor locations and the foundation.

Machine Installation Steps

Step-by-step guide for installing the laser system after initial placement.

Chiller and Leveling Procedures

Information on the chiller unit and detailed steps for machine leveling.

Electrical Connection and Safety Devices

Guidelines for electrical hookup, grounding, and critical safety device warnings.

Section 3 Safety

Introduction to Laser Radiation Hazards

Explains laser radiation, its effects, and basic safety principles.

Safety Standards and Hazard Classification

Lists relevant standards and details laser hazard classifications and risks.

Control Measures and Personnel Responsibilities

Outlines safety controls and roles for LSO, operators, maintenance, and service staff.

System-Specific Hazards (Eye, Skin, Fumes)

Details hazards like eye/skin exposure, fumes, dust, and fire risks.

Gas Handling, Storage, and Cryogenic Safety

Safety procedures for compressed gases, cryogenic liquids, regulators, and asphyxiation.

Machine Hazards and Warning Signs

Covers moving parts, warning lights, enclosure safety, and identification of safety signs.

General Safety Guidelines and Checks

Provides overall safety guidelines and a checklist for maintenance safety inspections.

Section 4 Specifications

Machine Dimensions and Workpiece Capacities

Details physical dimensions and maximum workpiece sizes for different models.

Laser and Cutting Performance Specs

Lists laser power, wavelength, cutting range, accuracies, and speeds.

Gas and Air Requirements

Specifies gas types, purity, pressure, flow rates, and air dryer needs.

Optical Elements and Operation Principle

Describes beam delivery optics and the fundamental operation of the laser system.

Ambient Temperature and Contouring Accuracy

Specifies operating temperature limits and factors affecting contouring accuracy.

Section 5 Setup and Use

Loading Material and Gauging Stops

Instructions for loading material and setting Y-axis stops for accurate positioning.

X-Axis Material Stops and Squareness

Procedures for setting X-axis stops and adjusting X/Y axis squareness.

Section 6 Machine Controls

Operator Control Station Layout

Identifies and describes the touchscreen, keyboard, trackball, and front panel controls.

Program and Axis Motion Controls

Details buttons for program execution, axis jogging, and rapid traverse.

Pallet and Drives Control Operations

Explains pallet movement controls, drive engagement, and key switch functions.

Emergency Stop and Remote Station Functions

Describes the emergency stop system and the hand-held remote station capabilities.

Section 7 Operation

Refer to Operation Supplement EM-574

Directs users to a separate manual for detailed operation and setup information.

Section 8 Options

Optional System Enhancements

Overview of optional features like Fume Blower, Material Handling, and Nozzle Changer.

Section 9 Maintenance and Adjustments

Drives Lubrication Procedures

Instructions for lubricating linear bearings and ball screws for X, Y, and Z axes.

Encoder and Optics Maintenance

Procedures for cleaning encoders and safely handling/cleaning optical components.

Cutting Head Component Replacement

Guides for replacing focus lens cartridges and cover glass components.

Auto Focus System Maintenance and Troubleshooting

Covers cleaning, troubleshooting errors, and maintenance for the auto focus head.

Air Dryer and Preventive Maintenance Schedule

Details air dryer filter replacement and daily, weekly, semi-annual, and annual inspections.

Section 10 Service and Parts

Ordering and Returning Parts

Information required for ordering new parts and returning items for credit.

Service, Training, and Customer Support

Overview of Cincinnati's service department, training programs, and information center.

Cincinnati CL-900 Series Specifications

General IconGeneral
BrandCincinnati
ModelCL-900 Series
CategoryMeasuring Instruments
LanguageEnglish