DS 19 OPERATION No. DS 231-4 : Work on the pulleys and belts. Op. DS 231-4 158
TOOLS
Assembly (see Pl. 45).
8 Put the belt or belts on the driving pulley, then on the high pressure pump pulley. Pass the belts between the
clutch fork and the clutch housing. Tension the belts (see Op. DS 231-0).
9 Connect the control rod to the clutch fork. Tighten the front nut (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
12 mm spanner
10 Fit the dynamo and water pump belts (see paragraphs 2 and 3, this operation).
11 Put the auxiliary clutch control lever in the normal running position (pull downwards and towards the rear).
REPLACEMENT OF THE PULLEY DRIVING THE DYNAMO AND HIGH PRESSURE PUMP
Removal (see Pl. 58).
12 Disconnect and remove the battery.
13 Remove the steering (see Op. DS 100-1, paragraph 10).
14 Loosen the dynamo fixing screw. Remove the nut fixing the dynamo tie-rod and disengage the tie-rod from the
dynamo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
14 mm spanner
14 mm ring spanner
15 Remove the belts from the driving pulley.
16 Remove the pulley fixing screw (67), the spring washer and the distance washer.
Disengage the pulley towards the left-hand side of the car. Remove the key (68) and the adjusting washer (69). 14 mm spanner
Assembly (see Pl. 58).
17 Put the adjusting washer (69) in position, the pulley and the washer. Tighten the fixing screw (67) . . . . . . . . . . . 14 mm spanner
18 Align the pulley (see Op. DS 231-0).
19 Remove the screw (67), the washer and the pulley. Fit the key (68). Fit the pulley, put the belts in position and
tighten the fixing screw (67) (spring washer under the head) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm spanner
20 Put the belts in position on the pulleys. Tension the belts (see Op. DS 231-0). Tighten the dynamo fixing screw
and tighten the nut fixing the tie-rod on the dynamo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
14 mm spanner
21 Fit the steering (see Op. DS 100-1, paragraphs 43 and 45). 14 mm ring spanner
Fit and connect the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm spanner
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