DS 19 OPERATION No. DS 232-1 Work on the radiator and fan. Op. DS 232-1 161
TOOLS
6 Remove the fan (see paragraphs 1 and 2, this operation).
7 Remove the fan cowl fixing screws and remove it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
Refitting.
8 Offer up the fan cowl, fit the fixing screws, without tightening (plain and spring washers under the heads).
9 Fit the fan (see paragraph 3, this operation).
10 Put the radiator tie-rod in position, offer up the fixing screws (plain and spring washers).
11 Tighten the fan cowl fixing screws and the screws and nuts fixing the radiator tie-bar.
Make sure that the fan blades do not touch the fan cowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 mm box spanners
12 Fit and connect the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm spanner
REPLACEMENT OF A RADIATOR
Removal.
13 Drain the radiator (filler cap removed). Retain this water which contains anti-freeze.
14 Remove the spare wheel.
15 Disconnect the rubber connections, the upper from the radiator and the lower from the steel tube.
16 Disconnect the radiator tie-bar from the fan cowl and the water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 mm box spanners
17 Remove the radiator fixing screws.
Unscrew the screws fixing the plate on the pressure regulator and pivot this plate towards the front.
Remove the expansion chamber bracket. Remove the distance pieces. Remove the radiator . . . . . . . . . . . . . . 12-14 mm box spanners
18 Remove the fan cowl from the radiator and remove the flexible pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
Assembly.
19 Fit the flexible pipe on the radiator, tighten the clip. Fit the fan cowl, offer up the fixing screws without tightening
(plain and spring washers).
20 Make sure that the rubber distance pieces are in position in the brackets on the crossmember. Offer up the radiator
and connect the rubber connections to the radiator and to the steel tube.