DS 19 OPERATION No. DS 330-1 Work on the gearbox. Op. DS 330-1 190
TOOLS
40 Adjust the clutch clearance (see Op. DS 314-0, paragraphs 20 to 23).
NOTE - It is sometimes necessary to make this adjustment again after a few dozen miles . . . . . . . . . . . . . . . . . 12 mm spanner
12 mm box spanner
41 Fit the steering relay protection shields. Fit the wings. Fit the air ducts. Fit the air deflection panel. Fit the
spare wheel support. Connect the bonnet lock control cable. Check the closing of the bonnet . . . . . . . . . . . . . 12-14mm box spanners
42 Fit the spare wheel and lower the car to the ground (jacking bracket 2505-T, see Pl. 168) . . . . . . . . . . . . . . . . . . Jacking bracket 2505-T
REPLACEMENT OF A FIRST SPEED SELECTOR LEVER
Removal (see Pl. 57).
43 Remove the spare wheel, the spare wheel support, the front wings and the air deflection panel . . . . . . . . . . . . . . 12-14mm box spanners
14 mm spanner
44 Drain the radiator (retain this water which contains anti-freeze). Release the pressure.
45 Remove the battery and its support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm spanner
8 mm box spanner
46 Remove the clips fixing the pressure control valve.
Remove the radiator.
Support the gearbox by using the stand 1797-T (see Pl. 51) or a wooden wedge between the casing and . . . . . 12-14 mm box spanners
crossmember. Stand 1797-T
47 Disconnect the steering levers from the relay shafts. Remove the front crossmember. Remove the steering (see
Op. DS 100-1, paragraph 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16 mm box spanners
48 Remove the gearbox cover thrust block.
Remove the brake connecting cable. Remove the pipe connecting the high pressure pump to the regulator
(spanner 2220-T and 2280-T, see Pl. 72, fig. 4 and 5), let the regulator rest on the engine protection panel. . . . 12-14mm box spanners
Spanner 2280-T
Spanner 2220-T
49 Disconnect the gear control pipe assembly from the gearbox pipe assemblies. Unscrew the nuts from the screws
fixing the pipe assembly on the bracket to remove the pipe assembly bracket, disengage it towards the front.
On early models, it is necessary to remove the studs fixing the pipe assemblies . . . . . . . . . . . . . . . . . . . . . . . . 8-14 mm box spanners
50 Remove the screws and studs fixing the gearbox cover. Disengage the cover vertically in order to avoid dropping
the shoes of the 3rd and 4th speed selector fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm box spanner
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