CITROEN DS 19 - Page 221

DS 19 OPERATION No. DS 331-1 : Replacement of a gearbox cover. Op. DS 331-1 219
TOOLS
17 Fit the fork return spring cups (compressor 1798-T, see Pl. 56, fig. 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring compressor
1798-T
18 Fit the cover on the gearbox (see paragraph 11, this operation).
19 Fit the gearbox end thrust block fitted with its bracket and fit the pipe assembly bracket on the gearbox cover
(plain and spring washers under the nuts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm box spanner
20 Put the pipe assembly flanges in position, inserting seal plates. Tighten the fixing screws and nuts (plain and
spring washers).
NOTE - On cars produced since March 1957, tighten the studs on the rear pipe assembly flange before fitting the
feed pipe assembly flange (5 pipes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 mm box spanners
21 Fit the connecting pipe between the high pressure pump and the pressure regulator (spanner 2222-T, see Pl. 72,
fig. 4 or 14 mm spanner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spanner 2222-T or
14 mm spanner
22 Fit the front brake connecting cable. Put the sheath stop in position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm spanner
12 mm box spanner
23 To fit the front crossmember :
a) Offer up the crossmember on the gearbox brackets. Engage the front adjusting rods in the yokes on the brake
units and fit the lower nuts on the rods.
b) Fix the crossmember (lower part) on the gearbox brackets. Tighten the screws and turn over the lockplates.
c) Lower the engine-gearbox assembly until the upper part of the crossmember rests on the sidemember.
Fit the shims found when dismantling, between the crossmember and sidemember. Tighten the fixing screws
(plain and spring washers under the heads) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm box spanner
24 Fit and tighten the lower nuts of the brake unit front adjusting rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 mm spanner
21 mm box spanner
25 Adjust the front brake connecting cable (see Op. DS 454-0).
26 Fit the steering (see Op. DS 100-1, paragraphs 43 to 45).
27 Fit the radiator and the expansion chamber bracket (see Op. DS 232-I). Fit the clip fixing the expansion chamber on
the bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14 mm box spanners
28 Fit the air deflection panel, the front wings, the spare wheel Support and the spare wheel. Fit the battery tray and
the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
29 Refill the radiator, the vane of the heater control open. Bleed the water system.
30 Bleed the system controlling the gears (see Op. DS 334-0).