CITROEN DS 19 - Page 67

DS 19 OPERATION No. DS 111-1 : Work on the crankcase. Op. DS 111-1 65
TOOLS
Fit the cylinder head cover, sticking the gasket only on the cover with Hermetic. Check that the gasket and the
bearing face on the cylinder head cover are properly clean. Tighten the fixing nuts (leather and plain washers).
Fit the sparking plugs (spanner 1603-T, see Pl. 16, fig. 7). Fit the bakelite and rubber caps on the sparking plug
tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
Spanner 1603-T
30 Smear LIQUID Hermetic on the bearing face of the cylinder block, on the clutch housing and in the area beneath
the oil thrower of the driving shaft.
Connect the gearbox to the engine (spanner 1677-T, see Pl. 65, fig. 4 and spanner 2431-T, see Pl. 72, fig. 1). Spanner 1677-T
Spanner 2431-T
31 Fit the inlet manifold and carburettor assembly, insert the gaskets. Tighten the fixing nuts (spring washers)
(spanner 1623-T, see Pl. 16, fig. 2). Connect the flexible feed pipe to the carburettor . . . . . . . . . . . . . . . . . . . Spanner 1623-T
8 mm box spanner
32 Fit the air filter and pipe assembly.
Fit the fan, tighten the screws to 7.5 ft/lbs (1 m. kg). Do not tighten beyond this . . . . . . . . . . . . . . . . . . . . . . . 12-17 mm box spanners
33 Fit the engine-gearbox assembly on the car.
See Op. DS 100-1.
34 Fit the radiator. Connect the hoses. Fill the radiator with water.
Fit the expansion chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14 mm box spanners
35 Connect the accelerated idling pipe to the left-hand brake unit. Fit the clutch cylinder feed pipe (spanner 2219-T
or spanner 2221-T, see Pl. 72, fig 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spanner 2219-T or
Spanner 2221-T