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Clarke
Welding System
100EN
Clarke 100EN User Manual
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OPERA
TING & MAINTENANCE
INSTRUCTIONS
Models
90EN, 100EN, 105EN & 151EN
0502
GAS/NO-GAS MIG
WELDER
GAS/NO-GAS MIG
WELDER
2
Table of Contents
Guarantee
2
Table of Contents
3
Parts & Service Contacts
3
Electromagnetic Interference (EMC)
4
Safety Precautions
6
Additional Safety Precautions for MIG Welding
11
Principles of Operation
12
Electrical Connections
13
Unpacking and Parts Identification
14
Assembly
15
Welding Shield
15
Threading Welding Wire
16
Installing the Welding Wire
16
Selecting the Drive Roller Groove
18
Converting to Gas Supply
18
Preparation for Use
20
Setting the Controls
20
Welding Wire Preparation
21
Attaching the Earth Lead & Clamp
21
MIG Welding Operation
22
Thermal Overload
22
Welding Tips
23
Maintenance
23
Renewing the Wire Liner
24
Troubleshooting
25
Control Settings Reference Tables
26
Control Settings Reference Tables
28
Wiring Diagrams
29
Parts Lists and Diagrams
32
Accessories
32
Parts & Service Contacts
32
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Clarke 100EN Specifications
General
Input Voltage
230V
Welding Process
MMA (Stick)
Input Current
16A
Welding Current Range
20-100A
Duty Cycle
20% @ 100 Amps
Cooling
Fan Cooled
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