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Cleveland 24-CEA-10 - User Manual

Cleveland 24-CEA-10
216 pages
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Cleveland Range
SteamCraft 10®
Convection Steamer
MODELS: 24-CEA-10, & 24-CGA-10
Cleveland Range, Inc.
SERVICE
MANUAL
Printed 3/93
UNITED STATES
1333 East 179th St.. Cleveland, Ohio 44110 Phone: (216) 451-4900 •
Telex: 98-0546 FAX: (216) 481-3782
CANADA
Garland Commercial Ranges
1177 Kamato Road
Mississaugha, Ontario. Canada L4W1X4
Phone: (416) 624-0260 - FAX: (416) 624-0623

Table of Contents

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Do you have a question about the Cleveland 24-CEA-10 and is the answer not in the manual?

Summary

Product Identification

Model Number

Identifies product characteristics and models covered by the manual.

Installation Instructions

Preparation for Installation

Key steps before starting the actual installation.

Water Quality Requirements

Explains impact of water quality on performance and warranty.

Water Supply System

Details requirements for water supply pressure and connection types.

Selecting The Operating Location

Criteria for choosing a safe and functional location for the steamer.

Position and Level The SteamCraft 10

Procedures to move and level the unit for proper installation.

Install and Connect the Free Air Vented Drain Lines

Details on connecting drain lines to ensure free air venting and prevent damage.

Install Electric Power Lines

Responsibilities and instructions for installing electrical power lines and accessories.

Connect Electrical Line

Steps to connect electrical lines to the terminal block.

Install Water Supply Lines

Illustrates recommended plumbing layouts for water supply connections.

Operation

Operational Safety

Outlines minimum safety policies for operating steamers.

Gas Leak Instructions

Precautions to follow if a gas leak is suspected.

Steam Generator BlowDown

Process of removing sediment and scale from the steam generator.

Summary of Cooking Operations

Sequence of steps for cooking operations.

Timed Cooking Procedure

Steps for fully automatic, unattended cooking using timed mode.

Preventative Maintenance and Troubleshooting

Blowdown Steam Generator

Instructions for performing steam generator blowdown.

Descale Steam Generator

Procedure for descaling the steam generator to remove scale buildup.

Component and Circuit Functions

Steam Generator Water Filling Cycle

Explains how the water filling cycle maintains steam generator water level.

Steam Generator Preheating

Details the preheat cycle that warms water to 185°F.

Steaming Functions For Model 24-CEA-10

Explains steaming cycle operation for electric models.

Steaming Functions For Model 24-CGA-10

Explains steaming cycle operation for gas models.

Drain Valve Functions

Explains the critical functions of the drain solenoid valve.

Component Testing Guide

Initial Test Procedure - Model 24-CGA-10

Specific initial test procedures for the 24-CGA-10 model.

Phase 1 Testing

Tests components related to water fill, drain, and blowdown functions.

IT:1-1. Is there water standing in the float cylinder?

Checks for water in the float cylinder, indicating drainage issues.

IT:1-3 Does water flow from EITHER the float cylinder rinse nozzle or the 3-way valve?

Checks for flow from rinse nozzle or 3-way valve, indicating timer or solenoid issues.

IT:1-4 Does water flow through the float cylinder rinse nozzle?

Checks for flow through the rinse nozzle, identifying blockages or valve issues.

IT:1-5 Does water flow from the 3-way valve drain port, through the drain piping, to the floor drain?

Checks for proper drain flow to the floor drain, indicating plumbing or valve issues.

IT:1-6 Does the blowdown cycle last for three minutes?

Verifies the duration of the blowdown cycle, checking the 3-minute timer.

Phase 2 Testing

Tests components related to preheat functions.

IT:2-2 Does water start filling the steam generator?

Checks if water fills the generator, identifying blockages or float/solenoid issues.

IT:2-3 Does the heater contactor close when the On;Off Switch is switched to the On position?

Checks if the heater contactor activates, indicating preheat circuit issues.

IT:2-5 Does the heater contactor open when the pre-heat thermostat opens?

Checks if the heater contactor shuts off when the pre-heat thermostat opens.

Phase 3 Testing

Tests components associated with manually controlled steaming functions.

IT:3-3 Is the condenser spray operating?

Checks if the condenser spray is functioning during steaming.

Phase 4 Testing

Tests components associated with timer controlled steaming functions.

IT:4-2 Does the burner fan motor start when the dial timer starts its countdown?

Checks if the burner fan starts during the dial timer countdown.

IT:4-3 Do the burners and fan motor shut off when the dial reaches the zero mark?

Checks if burners and fan shut off when the timer reaches zero.

IT:4-7 Does the timer begin to count down after the cooking compartment reaches cooking temperature?

Checks if the timer starts counting after the compartment reaches temperature.

Component Test Procedures

Detailed tests to determine if specific SteamCraft 10 components are operable.

CT:1. Drain (3-Way) Solenoid Valves

Detailed test procedure for drain solenoid valves.

CT:2. 3-Minute Timer

Procedure to test the 3-minute timer's functionality.

CT:3. Rinse solenoid valves

Procedure to test rinse solenoid valves.

CT:4. Water Fill Solenoid Valves

Procedure to test water fill solenoid valves.

CT:20 and CT:21 Heater Contactor - Model 24-CEA-10

Procedure to test heater contactors.

CT:22 High Temperature Limit Switch Model 24-CEA-10

Procedure to test the high temperature limit switch.

CT:23 & CT:24 Heater and Dryer Elements - Model 24-CEA-10

Procedure to test heater and dryer elements.

Ignition Module

Warning

Critical warnings about fire or explosion hazards.

Gas Leak Test:

Procedure for performing a gas leak test.

Step 4: Check Safety Shutoff Operation.

Testing safety shutoff features for lockout/retry modules.

Cleveland 24-CEA-10 Specifications

General IconGeneral
Model24-CEA-10
Compartments1
DrainYes
Exterior FinishStainless Steel
PowerElectric
MaterialStainless Steel
Pan Capacity5
Capacity10 GN pans
Voltage208-240V/60/3
Timer60-minute timer
Dimensions24" W
Dimensions (cm)61 cm W
Weight (kg)22 kg

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