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ClimateMaster TCV120 User Manual

ClimateMaster TCV120
80 pages
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Tranquility
®
Compact
Belt Drive (TCH/V) Series
Models TCH072 - 120
TCV072 - 300
60Hz - HFC-410A
Installation, Operation
& Maintenance
97B0084N01
Revised: July 25, 2017
Table of Contents
Model Nomenclature 3
General Information 4
TCH Physical Data
(includes unit w/WSE) 6
TCV Physical Data
(includes unit w/WSE) 9
Horizontal Installation 16
TCH Field Conversion of Air Discharge 18
Vertical Installation 21
TCV Field Conversion of Air Discharge 22
TCV072-240 Field Conversion of Air Discharge 23
TCV300 Field Conversion of Air Discharge 26
TCV Field Conversion of Control Box 29
TCV Field Conversion of Water Connections 30
Vertical Condensate Installation 31
Piping Installation 32
Water-Loop Heat Pump Applications 33
Ground-Loop Heat Pump Applications 34
Ground-Water Heat Pump Applications 36
Water Quality Standards 38
Electrical - Line Voltage 39
Electrical - Power Wiring 41
Electrical - Power & Low Voltage Wiring 42
Electrical - Thermostat Wiring 44
Typical Wiring Diagram - TCH/V Units with CXM 45
CXM Controls 49
DXM Controls 50
Safety Features 52
CXM and DXM Controls 53
Blower Adjustment 54
Tensioning V-Belt Drives 55
Blower Sheave Information 56
TCH/V 072 Blower Performance 57
TCH/V 096 Blower Performance 58
TCH/V 120 Blower Performance 60
Blower Performance Data – TCV160 Standard Unit 62
Blower Performance Data – TCV192 Standard Unit 63
Blower Performance Data – TCV240 Standard Unit 64
Blower Performance Data – TCV240 Standard Unit 65
Blower Performance Data – TCV300 Standard Unit 66
Unit Starting and Operating Conditions 67
Piping System Cleaning and Flushing 68
Unit Starting and Operating Conditions 69
Unit Start-Up Procedure 70
Unit Operating Conditions 72
Start-Up Log Sheet 73
Preventive Maintenance 74
Circuit Diagram with Safety Devices 75
Functional Troubleshooting 76
Performance Troubleshooting 77
Warranty (U.S. & Canada) 79
Revision History 80

Table of Contents

Questions and Answers:

ClimateMaster TCV120 Specifications

General IconGeneral
BrandClimateMaster
ModelTCV120
CategoryHeat Pump
LanguageEnglish

Summary

Model Nomenclature

General Information

Safety

Crucial warnings and precautions for installation and operation.

Horizontal Installation

Mounting Horizontal Units

Details on how to properly mount horizontal units.

TCH Field Conversion of Air Discharge

Vertical Installation

Vertical Location and Access

Guidelines for selecting unit location and ensuring service access.

Duct System Design & Installation Guidelines

Application guidelines for duct systems for optimal performance.

TCV Field Conversion of Air Discharge

TCV Field Conversion of Control Box

TCV Field Conversion of Water Connections

Side to Back Discharge Conversion

Steps to convert water connections to the opposite side.

Piping Installation

Installation of Supply and Return Piping

Recommendations for installing supply and return water piping.

Ground-Loop Heat Pump Applications

Piping Installation

Recommendations for installing closed-loop ground source systems.

Electrical - Line Voltage

General Line Voltage Wiring

Instructions for connecting line voltage wiring.

Electrical - Power Wiring

Electrical - Power & Low Voltage Wiring

Thermostat Connections

How to wire thermostats to CXM or DXM boards.

Electrical - Low Voltage Wiring

Electrical - Thermostat Wiring

Typical Wiring Diagram - TCH/V Units with CXM

Typical Wiring Diagram - TCH/V Units with CXM/DXM + MPC AUX

Typical Wiring Diagram - TCH/V Units with DXM

Typical Wiring Diagram - TCH/V Units with LON

CXM Controls

DXM Controls

Safety Features

CXM and DXM Controls

Blower Adjustment

Sheave Adjustment

Procedure for adjusting blower sheave for airflow.

Unit Starting and Operating Conditions

Operating Limits

Environmental and operational limits for unit performance.

Unit Start-Up Procedure

Preventive Maintenance

Circuit Diagram with Safety Devices

Functional Troubleshooting

Fault

Lists common faults and their possible causes.

Performance Troubleshooting

Insufficient capacity/ Not cooling or heating

Troubleshooting steps for insufficient cooling or heating capacity.

Functional Troubleshooting - I-P Units

Warranty (U.S. & Canada)

GRANT OF LIMITED EXPRESS WARRANTY

Outlines the terms and conditions of the limited express warranty.

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