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ClimateMaster TCV120 - User Manual

ClimateMaster TCV120
80 pages
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Tranquility
®
Compact
Belt Drive (TCH/V) Series
Models TCH072 - 120
TCV072 - 300
60Hz - HFC-410A
Installation, Operation
& Maintenance
97B0084N01
Revised: July 25, 2017
Table of Contents
Model Nomenclature 3
General Information 4
TCH Physical Data
(includes unit w/WSE) 6
TCV Physical Data
(includes unit w/WSE) 9
Horizontal Installation 16
TCH Field Conversion of Air Discharge 18
Vertical Installation 21
TCV Field Conversion of Air Discharge 22
TCV072-240 Field Conversion of Air Discharge 23
TCV300 Field Conversion of Air Discharge 26
TCV Field Conversion of Control Box 29
TCV Field Conversion of Water Connections 30
Vertical Condensate Installation 31
Piping Installation 32
Water-Loop Heat Pump Applications 33
Ground-Loop Heat Pump Applications 34
Ground-Water Heat Pump Applications 36
Water Quality Standards 38
Electrical - Line Voltage 39
Electrical - Power Wiring 41
Electrical - Power & Low Voltage Wiring 42
Electrical - Thermostat Wiring 44
Typical Wiring Diagram - TCH/V Units with CXM 45
CXM Controls 49
DXM Controls 50
Safety Features 52
CXM and DXM Controls 53
Blower Adjustment 54
Tensioning V-Belt Drives 55
Blower Sheave Information 56
TCH/V 072 Blower Performance 57
TCH/V 096 Blower Performance 58
TCH/V 120 Blower Performance 60
Blower Performance Data – TCV160 Standard Unit 62
Blower Performance Data – TCV192 Standard Unit 63
Blower Performance Data – TCV240 Standard Unit 64
Blower Performance Data – TCV240 Standard Unit 65
Blower Performance Data – TCV300 Standard Unit 66
Unit Starting and Operating Conditions 67
Piping System Cleaning and Flushing 68
Unit Starting and Operating Conditions 69
Unit Start-Up Procedure 70
Unit Operating Conditions 72
Start-Up Log Sheet 73
Preventive Maintenance 74
Circuit Diagram with Safety Devices 75
Functional Troubleshooting 76
Performance Troubleshooting 77
Warranty (U.S. & Canada) 79
Revision History 80

Table of Contents

Questions and Answers

  • T
    teresadavidsonAug 18, 2025
    How to troubleshoot ClimateMaster TCV120 Heat Pump main power problems?
    • S
      Sarah WeissAug 19, 2025
      To troubleshoot main power issues with your ClimateMaster Heat Pump, check the line voltage circuit breaker and disconnect. Verify line voltage between L1 and L2 on the contactor. Also, check for 24VAC between R and C on the CXM/DXM, and inspect the primary/secondary voltage on the transformer.
  • A
    Amy SanchezAug 20, 2025
    What causes high pressure fault (HP Fault Code 2) in a ClimateMaster Heat Pump?
    • A
      Anthony CordovaAug 20, 2025
      A high-pressure fault in your ClimateMaster Heat Pump can be caused by reduced or no water flow in cooling, so check pump or valve operation/setting and adjust water flow to the proper rate. If the water temperature is out of range in cooling, bring it within design parameters. Reduced or no air flow in heating can also cause this, so check for a dirty air filter and clean or replace it. Check fan motor operation and airflow restrictions. Also, check for a dirty air coil, too high of external static (check static vs blower table), and air temperature out of range in heating (bring return air temp within design parameters). Check superheat/subcooling vs typical operating condition table. Finally, check switch continuity and operation, and replace if necessary.
  • S
    Sean ThorntonAug 23, 2025
    Why does my ClimateMaster TCV120 Heat Pump show fault code 6, Condensate?
    • P
      patrick21Aug 23, 2025
      The Condensate Fault Code 6 on your ClimateMaster Heat Pump indicates a blocked drain (check for blockage and clean the drain), an improper trap (check trap dimensions and location ahead of vent), or poor drainage (check for piping slope away from unit). Check slope of unit toward outlet. Check vent location for poor venting. Check for moisture shorting to air coil. Replace air filter if plugged. Find and eliminate restriction. Increase return duct and/or grille size if there is Restricted Return Air Flow.
  • D
    Debra TurnerAug 26, 2025
    What does fault code 4 (LT1 Water coil low temperature limit) mean on my ClimateMaster TCV120?
    • R
      rita07Aug 26, 2025
      Fault Code 4 on your ClimateMaster Heat Pump indicates a low water coil temperature limit. This can be due to reduced or no water flow in heating, so check pump operation or water valve operation/setting. Look for a plugged strainer or filter and clean or replace it. Ensure proper water flow and adjust to the correct rate. Check antifreeze density with a hydrometer if the antifreeze level is inadequate. If the temperature limit setting is improper (30°F vs 10°F [-1°C vs -2°C]), clip JW3 jumper for antifreeze (10°F [-12°C]) use. Bring water temperature within design parameters if it is out of range. Check temperature and impedance correlation per chart.
  • C
    christina77Aug 28, 2025
    What does fault code 5 (LT2 Air coil low temperature limit) mean on my ClimateMaster TCV120 Heat Pump?
    • C
      Christopher BerryAug 28, 2025
      Fault Code 5 on your ClimateMaster Heat Pump signals a low air coil temperature limit. This could be due to reduced or no air flow in cooling, so check for a dirty air filter and clean or replace it. Check fan motor operation and airflow restrictions. If the external static is too high, check the static vs blower table. If the air temperature is out of range, ensure the entering air temperature is within design parameters. If the temperature limit setting is improper (30°F vs 10°F [-1°C vs -12°C]), normal airside applications will require 30°F [-1°C] only. Check temperature and impedance correlation per chart.
  • K
    Kevin PatelAug 30, 2025
    What causes fault code 3 (Low Pressure / Loss of Charge) on a ClimateMaster TCV120 Heat Pump?
    • M
      Marcus DelgadoAug 30, 2025
      Fault Code 3 on your ClimateMaster Heat Pump indicates low pressure or loss of charge. This can be caused by insufficient charge, so check for refrigerant leaks. Also, check charge and start-up water flow.
  • C
    Candace RobertsSep 1, 2025
    What to do if my ClimateMaster TCV120 Heat Pump only runs the fan?
    • K
      Kristen EwingSep 1, 2025
      If your ClimateMaster Heat Pump only runs the fan, ensure the thermostat is set for heating or cooling. Check for lockout codes and reset power. Examine the compressor overload and replace it if necessary. Also, inspect the thermostat wiring at the heat pump, and try jumpering Y and R for compressor operation in test mode.
  • L
    leonbruceSep 4, 2025
    What to do if my ClimateMaster TCV120 Heat Pump unit short cycles?
    • W
      Wyatt ChapmanSep 4, 2025
      If your ClimateMaster Heat Pump is short cycling, check and clean the air filter. Reset the power or wait 20 minutes to exit 'test mode'. Also, the unit may be oversized for the space, so check the sizing for the actual load. Inspect the compressor overload and replace if necessary.
  • P
    paulperezSep 6, 2025
    What to do if my ClimateMaster TCV120 Heat Pump only compressor runs?
    • A
      Anthony ConnerSep 6, 2025
      If only the compressor runs on your ClimateMaster Heat Pump, check the G wiring at the heat pump and jumper G and R for fan operation. Jumper G and R for fan operation, and check for line voltage across BR contacts. Check the fan power enable relay operation (if present). Check for line voltage at the motor and inspect the capacitor. Also, check the thermostat wiring at the heat pump, and try jumpering Y and R for compressor operation in test mode. Set for cooling demand and check 24VAC on RV coil and at CXM/DXM board. If the RV is stuck, run high pressure up by reducing water flow and while operating engage and disengage RV coil voltage to push valve. Check for ‘O’ RV setup not ‘B’. Check O wiring at heat pump. Jumper O and R for RV coil ‘click’.
  • M
    Matthew GomezSep 8, 2025
    What does code 8 (Unit Performance Sentinel) mean on my ClimateMaster TCV120 Heat Pump?
    • R
      Richard BrownSep 8, 2025
      Code 8 (Unit Performance Sentinel) on your ClimateMaster Heat Pump indicates an issue. In heating mode (LT2>125°F [52°C]), check for poor air flow or an overcharged unit. In cooling mode (LT1>125°F [52°C] OR LT2< 40ºF [4ºC]), check for poor water flow or air flow.

Summary

Model Nomenclature

General Information

Safety

Crucial warnings and precautions for installation and operation.

Horizontal Installation

Mounting Horizontal Units

Details on how to properly mount horizontal units.

TCH Field Conversion of Air Discharge

Vertical Installation

Vertical Location and Access

Guidelines for selecting unit location and ensuring service access.

Duct System Design & Installation Guidelines

Application guidelines for duct systems for optimal performance.

TCV Field Conversion of Air Discharge

TCV Field Conversion of Control Box

TCV Field Conversion of Water Connections

Side to Back Discharge Conversion

Steps to convert water connections to the opposite side.

Piping Installation

Installation of Supply and Return Piping

Recommendations for installing supply and return water piping.

Ground-Loop Heat Pump Applications

Piping Installation

Recommendations for installing closed-loop ground source systems.

Electrical - Line Voltage

General Line Voltage Wiring

Instructions for connecting line voltage wiring.

Electrical - Power Wiring

Electrical - Power & Low Voltage Wiring

Thermostat Connections

How to wire thermostats to CXM or DXM boards.

Electrical - Low Voltage Wiring

Electrical - Thermostat Wiring

Typical Wiring Diagram - TCH;V Units with CXM

Typical Wiring Diagram - TCH;V Units with CXM;DXM + MPC AUX

Typical Wiring Diagram - TCH;V Units with DXM

Typical Wiring Diagram - TCH;V Units with LON

CXM Controls

DXM Controls

Safety Features

CXM and DXM Controls

Blower Adjustment

Sheave Adjustment

Procedure for adjusting blower sheave for airflow.

Unit Starting and Operating Conditions

Operating Limits

Environmental and operational limits for unit performance.

Unit Start-Up Procedure

Preventive Maintenance

Circuit Diagram with Safety Devices

Functional Troubleshooting

Fault

Lists common faults and their possible causes.

Performance Troubleshooting

Insufficient capacity; Not cooling or heating

Troubleshooting steps for insufficient cooling or heating capacity.

Functional Troubleshooting - I-P Units

Warranty (U.S. & Canada)

GRANT OF LIMITED EXPRESS WARRANTY

Outlines the terms and conditions of the limited express warranty.

ClimateMaster TCV120 Specifications

General IconGeneral
BrandClimateMaster
ModelTCV120
CategoryHeat Pump
LanguageEnglish

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