CNC-Step Zero-3 - Default Chapter; Table of Contents

Operating Instructions
Zero-3 / 5-Channel Motor Controller
CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
Page 3
Support: +49 (0)2831/91021-50
12.10.2012
Contents
1 GENERAL INFORMATION ........................................................................................... 5
1.1 Description of symbols ............................................................................................................. 5
2 OVERVIEW OF FEATURES ......................................................................................... 6
3 SAFETY MEASURES ................................................................................................... 7
3.1 Organizational safety measures .............................................................................................. 7
3.2 Personnel selection and qualification, general duties ........................................................... 8
3.3 Safety warnings ........................................................................................................................ 8
3.4 Safety instructions for specific phases of operation .............................................................. 9
3.4.1 In normal operation ............................................................................................................. 9
3.4.2 During setup, maintenance, repair or disposal .................................................................. 10
3.5 Precautions for special types of danger ................................................................................ 11
3.5.1 Electrical power ................................................................................................................. 11
3.5.2 Hydraulic and pneumatic systems, steam .......................................................................... 12
3.5.3 Gas, dust, sparking............................................................................................................. 12
3.5.4 Oil, grease, gases and other chemical substances .............................................................. 12
3.6 Safety devices .......................................................................................................................... 13
3.7 Possible risks to people .......................................................................................................... 13
3.8 Duties of the system operator ................................................................................................ 13
4 COMMISSIONING ....................................................................................................... 14
4.1 Installation .............................................................................................................................. 14
4.2 Power supply line ................................................................................................................... 14
4.3 Connecting the machine ......................................................................................................... 14
4.3.1 Motor connectors (X1, X2, Y, Z) ...................................................................................... 15
4.3.2 Control signals (ST)........................................................................................................... 15
4.3.3 Rotating axis/tangential cutter (C) ..................................................................................... 16
4.3.4 Status LEDs ....................................................................................................................... 17
4.3.5 LPT ports ........................................................................................................................... 18
4.3.6 External loads (power outlets) ........................................................................................... 19
4.3.7 Ground (GND) ................................................................................................................... 20
4.4 Commissioning ....................................................................................................................... 20
5 CLEANING AND SERVICING .................................................................................... 21