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Cornelius 322 User Manual

Cornelius 322
32 pages
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Service/Installation
Guide
SERIES 322
ICE CUBE MACHINE
PRINTED IN U.S.A
IMI CORNELIUS INC; 1995Ó
Part No. 166240008
March 17, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

Table of Contents

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Cornelius 322 Specifications

General IconGeneral
BrandCornelius
Model322
CategoryIce Maker
LanguageEnglish

Summary

SAFETY INFORMATION

Recognize Safety Information

Explanation of the safety-alert symbol and its importance for personal injury prevention.

Understand Signal Words

Defines signal words DANGER, WARNING, and CAUTION used with safety alerts.

Follow Safety Instructions

General guidelines for operating the machine safely and maintaining its condition.

CO2 (Carbon Dioxide) Warning

Highlights the hazards of CO2 gas displacement of oxygen and ventilation procedures.

Shipping, Storing, Or Relocating Unit

Precautions for sanitizing and purging water systems before moving the unit.

SPECIFICATIONS

UNPACKING

Step-by-step instructions for removing the ice machine from its packaging.

Installation and Setup

LEVELING

Procedure for adjusting the unit's legs to ensure proper leveling and drainage.

UNIT LOCATION

Guidelines for selecting an appropriate location for the ice machine.

UNIT SET-UP

Initial steps for setting up the ice machine, including mounting.

MAKE ELECTRICAL POWER SUPPLY CONNECTION

Instructions for connecting the unit to the electrical power supply.

MAKE PLUMBING CONNECTIONS

Guidance on connecting the unit to the water supply.

For water cooled units

Specific plumbing connections required for water-cooled models.

DRAIN

Requirements for setting up a suitable drain for the ice machine.

DRAIN CONNECTION INSTALLATION INSTRUCTIONS

Detailed steps for connecting drain lines to the unit.

WATER LEVEL RESERVOIR

Description of the float valve's role in maintaining water level.

STARTING THE UNIT

Operation and Testing

INSTALLATION INSTRUCTIONS FOR MOUNTING ON DRINK DISPENSERS

Guidance for mounting the ice machine onto an ice/drink dispenser.

Checkout Procedure For Harvest Bin Switches

Procedure to verify the correct operation of harvest bin switches.

Adjustment Procedure For Harvest Bin Switches

Steps to adjust the proximity switch for harvest bin switches.

SANITIZING AND CLEANING PROCEDURE

Maintenance and Storage

WATER TREATMENT

Importance of water treatment to prevent scale, taste, odor, and slime issues.

WINTER STORAGE

Procedures for draining water lines to prevent freezing during storage.

CLEANING THE AIR COOLED CONDENSER COIL

Instructions for cleaning the condenser coil to maintain optimal performance.

OPERATING CHARACTERISTICS

AVERAGE OPERATING CHARACTERISTICS AC322

Table detailing performance data for the AC322 model under various conditions.

AVERAGE OPERATING CHARACTERISTICS WC322

Table detailing performance data for the WC322 model under various conditions.

DUMP CYCLE OPERATION

Ice Production and Quality

ADJUSTING BRIDGE THICKNESS

Procedure for adjusting the ice thickness potentiometer on the circuit board.

TOTAL ICE CAPACITY

Factors affecting ice maker capacity and reference to capacity tables.

ICE PRODUCTION CHECK

Method for checking ice production rates and measuring temperatures.

LED INDICATORS

Curtain Open LED Status

LED indicators for the state of the evaporator curtains.

Pre-Chill Mode LED Status

LED indicators for the pre-chill operational mode.

Ice-Making Mode LED Status

LED indicators for the ice-making operational mode.

Harvest Mode LED Status

LED indicators for the harvest operational mode.

Error LED Status

LED indicators signaling system errors and shutdowns.

CIRCUIT BOARD DIAGNOSIS

COMPONENT FUNCTION AND DIAGNOSTICS

TEST PLUG

Description of test plug points on the circuit board.

SENSORS

Function of condenser and suction line sensors (thermistors).

RESET OPERATION

Procedure to reset the circuit board after a shutdown.

Evaporator Switches

Notes on the operation and connection of evaporator proximity switches.

Harvest Safety Termination

Explanation of the safety timer that terminates the harvest mode.

VOLTAGE CHECKS

Procedure for checking voltage levels at various components.

Evaporator Proximity Switch

Specific voltage check for the evaporator proximity switch.

VOLTAGE SELECTOR SWITCH

Instructions for setting the unit's voltage selector switch.

SENSOR [THERMISTOR] DIAGNOSIS

Diagnostic steps for thermistor sensors and control board circuits.

Thermostatic Expansion Valves (TXV)

Starving TXV - Product Symptoms

Symptoms indicating a TXV is starving, such as low suction pressure.

Flooding TXV - Product Symptoms

Symptoms indicating a TXV is flooding, such as high suction pressure.

WATER REGULATING VALVE

Service and Contamination Issues

SERVICE STEM VALVES

Procedure for closing service stem valves to minimize refrigerant loss.

MOISTURE CONTAMINATION

Identifying and addressing moisture and contamination in the system.

Compressor Components and Troubleshooting

COMPRESSOR CONTACTOR

Function and testing of the compressor contactor.

COMPRESSOR & STARTING COMPONENT CHECK-OUT PROCEDURE

Troubleshooting steps for compressors that fail to start or run.

Compressor Starting Components

Relay

Description of potential type relays used in compressor circuits.

Capacitors

Testing and replacement guidelines for start and run capacitors.

Compressor

Procedure for checking compressor continuity and ground faults.

Refrigerant System Service

Leak Detection

Methods and basics for detecting refrigerant leaks in the system.

SYSTEM EVACUATION & RECHARGING

Procedures for evacuating and recharging the refrigeration system.

SELF-CONTAINED PRODUCTS

Guidelines for vacuum levels and evacuation times for self-contained units.

System Controls and Safety

CONDENSER FAN CYCLING CONTROL

How the condenser fan is cycled based on temperature.

HIGH PRESSURE SAFETY SWITCH

Function of the high-pressure safety switch and reset procedure.

CORNELIUS LIMITED COMMERCIAL WARRANTY PLAN

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