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COZY DVCF553C-H - User Manual

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DIRECT VENT
COUNTERFLOW
WALL FURNACE
Installation and
Operating Instructions
ENGLISH
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1018028-A_webcvr
Antes de la Instalación
Estándares
.......................................... 2
Especicaciones y Dimensiones
......... 3
Introducción
........................................ 3
Reglas de Seguridad
...................... 3 - 4
Desfogue
............................................. 4
Espacios Libres
.............................. 5 - 6
Ubicaciones
......................................... 7
Instalación
Instrucciones Generales
................. 7 - 8
Ubicar abertura de Ventilación
............ 8
Conexión de Gas
................................. 8
Instalación del Termostato
................... 8
Instrucciones de Encendido
......... 9 - 10
Mantenimiento
Instrucciones de mantenimiento
........ 11
Ajuste piloto
....................................... 11
Eliminación de quemadores
.............. 12
Gráco de llamas
y oricios del quemador ..................... 12
Diagramas de cableado .............. 12 - 13
Kits:
14-PEK
Kit de extensión
............................. 14
31300-A
Kit de acabado de gabinete
.......... 15
306SR-A y 30SRB-A
Kits de descarga lateral
................ 16
Cuadros de solución
de problemas
.............................. 17 - 19
Lista de Piezas
........................... 20 - 23
Garantía ............................................. 24
Avant l’installation
Normes
................................................ 2
Spécications et dimensions
............... 3
Introduction
.......................................... 3
Règles de sécurité
.......................... 3 - 4
Desfogue
............................................. 4
Espace libre
.................................... 5 - 6
Emplacements
..................................... 7
Installation
Instructions générales
.................... 7 - 8
Localiser l’ouverture de ventilation
...... 8
Raccordement au gaz
......................... 8
Installation du thermostat
.................... 8
Instructions d’allumage
................. 9 - 10
Maintenance
Instructions de maintenance .............. 11
Réglage du pilote ............................... 11
Élimination des brûleurs
.................... 12
Tableau de amme
et les trous du brûleur
........................ 12
Schémas de câblage
.................. 12 - 13
Kits:
14-PEK
Kit d’extension
.............................. 14
31300-A
Kit de nition de l’armoire
............. 15
306SR-A et 30SRB-A
Kits de déchargement latéral
........ 16
Tables de solution
des problèmes
............................ 17 - 19
DVCF Liste des pièces
............... 20 - 23
Garantie
............................................. 24
Before Installation
Standards
............................................ 2
Specications
...................................... 3
Introduction
......................................... 3
Venting ................................................. 4
Safety
............................................. 3 - 4
Clearances
..................................... 5 - 6
Locations
............................................. 7
Installation
Rough-In Instructions
..................... 7 - 8
Locate Vent Opening
........................... 8
Gas Connection
................................... 8
Thermostat Installation
........................ 8
Lighting Instructions ...................... 9 - 10
Maintenance
Maintenance Instructions ................... 11
Pilot Adjustment
................................. 11
Burner Removal ................................. 12
Burner Flame
& Orice Chart
................................... 12
Wiring Diagrams
......................... 12 - 13
Kits:
14-PEK
Extension Kit
................................. 14
31300-A
Cabinet Trim Kit
........................... 15
306SR-A & 30SRB-A:
Side Discharge Kits
..................... 16
Troubleshooting Charts
.............. 17 - 19
DVCF Part List ............................ 20 - 23
Warranty
............................................ 24

Questions and Answers

  • D
    David PerrySep 23, 2025
    Why is the burner flame yellow on my COZY DVCF553C-H Wall Furnaces?
    • C
      Cheryl WhitakerSep 23, 2025
      If your COZY Wall Furnaces are producing a yellow burner flame, it could be due to: 1. Clogged burner ports. Remove the main burner and check for obstructions in the throat, ports, and orifices. Clean them, but do not enlarge the ports or orifices. 2. Obstructions around the vent cap. Ensure the area around the vent cap is clear and the vent system is sealed.
  • M
    Michael BrownAug 23, 2025
    Why won't my COZY DVCF553C-H Wall Furnaces burner turn off?
    • C
      Charles MillerAug 23, 2025
      The burner might not turn off due to several reasons. It could be a defective or damaged thermostat wire or the thermostat itself; this can be checked by removing the wire from the valve terminal. If the valve goes off, replace the wire or thermostat. The thermostat location might be incorrect, so follow the installation instructions and check the location. A defective or sticking valve can also cause this issue, requiring valve replacement. Finally, excessive gas pressure could be the cause; contact the utility supplying gas in this case.
  • D
    david66Aug 25, 2025
    Why my COZY DVCF553C-H burner won’t turn on?
    • B
      Bruce LopezAug 26, 2025
      Several issues could prevent the burner from turning on. First, ensure the gas valve is in the “on” position. Check for 24 Volts to the valve from the transformer. Verify the wall thermostat is functioning correctly. Ensure there is 115 V line voltage. The gas valve itself may be defective and need replacement. Lastly, check if the manual reset switch is engaged by depressing the red button on the switch.
  • H
    Harold HernandezAug 27, 2025
    Why COZY DVCF553C-H Wall Furnaces standing pilot won’t light or stay lit?
    • M
      Matthew RoseAug 27, 2025
      If the pilot won't light or stay lit, there might be air in the line, so bleed the line. The thermocouple could be defective, so replace it. The pilot flame might be too low, so adjust it. Also, the manual reset switch might not be engaged, so depress the red button on the switch.
  • W
    Wanda RobertsonAug 27, 2025
    What to do if COZY DVCF553C-H Wall Furnaces I.I.D. pilot won’t light?
    • J
      johnholmesAug 27, 2025
      If the I.I.D. pilot won’t light, check the wire connections for the sparker and provide an adequate ground. If the sparker won’t light the pilot, the pilot flame might be too small, ensure the valve is in the “on” position, and check for any pilot restrictions. Also, verify that the manual reset switch is engaged by depressing the red button on the switch.
  • M
    Michael LewisSep 16, 2025
    Why do the pilot and main burner go out during normal operation in my COZY Wall Furnaces?
    • C
      Clarence PerezSep 16, 2025
      If the pilot and main burner of your COZY Wall Furnaces go out during normal operation, consider the following: 1. Check the millivoltage of the thermocouple and replace it if it is weak. 2. Check the input rate to ensure it is not too high. 3. Tighten the wing nuts securing the cover and sight glass around the pilot lighter hole to ensure it is airtight. Check and replace the gasket if needed. 4. Inspect both the exhaust and air intake tubes and vent cap to ensure they are properly installed and sealed. Make sure all gaskets are in place and correctly sealed. Use only the supplied tubes and vent cap, and do not alter them.
  • A
    amandaharrisSep 13, 2025
    Why is my COZY Wall Furnaces not producing enough heat?
    • K
      keith27Sep 13, 2025
      If your COZY Wall Furnaces are not producing enough heat, consider the following: 1. The furnace might be undersized. Have a heat loss calculation performed and compare it to the furnace output. Your gas company can provide this information. If it is undersized, replace it with a unit of the correct size. 2. Ensure the thermostat is set to a sufficiently high temperature. 3. Check the supply pressure to make sure it is correct.
  • A
    aaron95Sep 14, 2025
    Why is my COZY DVCF553C-H producing too much heat?
    • D
      Deborah DiazSep 15, 2025
      If your COZY Wall Furnaces are producing too much heat, consider these solutions: 1. Lower the thermostat setting. 2. The combination control valve might be stuck open, requiring replacement.
  • T
    tammyvelasquezSep 5, 2025
    Why COZY DVCF553C-H Wall Furnaces has a delayed ignition?
    • T
      Tom ZimmermanSep 5, 2025
      A delayed ignition could be due to a few reasons. The pilot flame might be too small, so adjust it. The burner ports might be clogged at the pilot; clean them, being careful not to enlarge them. Low gas pressure could also be the cause, so check the gas supply pressure. Finally, if the pilot decreases in size when the main burners come on, the supply piping is likely too small. Consult your local gas company or a competent installer.
  • E
    emilycunninghamSep 3, 2025
    What to do if my COZY DVCF553C-H Wall Furnaces fail to ignite?
    • G
      Gina MillerSep 3, 2025
      If your COZY Wall Furnaces fail to ignite, here are some potential solutions: 1. Ensure all manual gas valves are open. 2. Set the thermostat to a higher temperature. 3. Clean any clogged burner orifices, being careful not to enlarge them. 4. Check the thermostat wiring. You can jump across the thermostat terminals at the valve; if the valve opens, re-check the wiring or replace the thermostat.

Summary

Read Carefully Before Installing Unit

Specifications and Dimensions

Introduction

Overview of the direct vent counterflow wall furnace and installation instructions.

Safety

Essential safety precautions and guidelines for operating and installing the furnace.

Venting

Carbon Monoxide Poisoning Hazard Warning

Crucial warning about the risk of carbon monoxide poisoning due to improper venting.

Clearances

Locations

Installation

Electrical Rough-In

Instructions for preparing the electrical connections for the furnace installation.

Rough-In Gas Supply

Guidance on installing the gas supply line and ensuring proper connections.

Locate Vent Opening

Procedure for determining and cutting the opening for the vent pipe.

Installing the Furnace

Steps for physically mounting and connecting the furnace unit.

Gas Connection

Detailed steps for making the gas line connection to the furnace control valve.

Thermostat Installation

Instructions for mounting and wiring the thermostat for furnace control.

Operation

Lighting Instructions

Safety Before Lighting

Essential safety warnings and procedures to follow before attempting to light the pilot.

Pilot Lighting Procedure

Step-by-step guide for safely lighting the pilot light using the piezo ignitor.

Turning Off Gas to Appliance

Steps to safely shut off the gas supply to the furnace.

Maintenance

Pilot Adjustment

Procedure for adjusting the pilot flame to the correct size and position.

Manual Reset Switch

Explanation of the manual reset limit switch and its function.

Main Burner Inspection and Cleaning

Steps for removing, inspecting, and cleaning the main burner assembly.

Proper Burner Flame

Description of the correct burner flame appearance and troubleshooting tips.

Terminal Block Wiring Diagrams

Diagrams showing the wiring connections at the terminal blocks for different models.

Wiring Schematics

14-PEK Plug Extension Kit Installation

31300-A Cabinet Trim Kit Installation

306 SR & 30 SRB Side Discharge Kits

Rough-Ins for Side Discharge Kits

Instructions for preparing openings for side discharge kit installations.

Troubleshooting - Main Burner

Flame Too Large

Troubleshooting steps for a burner flame that is too large.

Yellow Burner Flame

Diagnosing and correcting a yellow or improper burner flame.

Gas Odor

Actions to take if a gas odor is detected around the appliance.

Delayed Ignition

Troubleshooting causes for delayed ignition of the burner.

Failure to Ignite

Steps to resolve issues when the burner fails to ignite.

Burner Wont Turn Off

Diagnosing why the burner continues to operate when it should be off.

Incorrect Gas Input

Checking and correcting incorrect gas input to the burner.

Not Enough Heat

Troubleshooting insufficient heat output from the furnace.

Too Much Heat

Diagnosing and resolving issues causing excessive heat.

Pilot and Main Burner go Out During Normal Operation

Resolving instances where the pilot or main burner shuts off unexpectedly.

Burner Wont Turn On

Troubleshooting steps for when the burner fails to start or ignite.

Pilot Wont Light or Stay Lit

Diagnosing and fixing issues with the pilot light not igniting or staying lit.

Pilot Wont Light (IID Pilot)

Specific troubleshooting for intermittent ignition (IID) pilot light failures.

Troubleshooting (Intermittent Ignition System)

No Call for Heat (OFF)

Indicates no demand for heat; system is in standby mode.

Startup - Flame Sense Calibration (Flash Fast)

System is calibrating flame sense during startup sequence.

Normal Operation (Heartbeat)

Indicates the furnace is operating normally.

5 Min. Retry Delay (Code 2)

Pilot failed to detect, initiating a retry delay for ignition.

Recycle Flame Failed (Code 3)

Flame failed during run; system will attempt to re-initiate ignition.

Flame Sensed Out of Sequence (Code 4)

Flame detected when not expected; system attempts self-correction.

Flame Sense Leakage to Ground (Code 7)

Issue with flame sense lead wire, potentially a short to ground.

Low Secondary Voltage Supply (Code 8)

Low voltage detected, affecting control module operation.

5 Minute Retry Delay (Code 6+2)

Retry delay for ignition after multiple failures on same call for heat.

Flame Failure (Code 6+3)

Flame failure detected on sixth attempt during call for heat.

Flame Sensed Out of Sequence - Longer (Code 6+4)

Flame sensed out of sequence for over 10 seconds, leading to soft lockout.

Soft Lockout (ON)

System in soft lockout due to self-check error; resets after one hour.

Parts List

Burner Assembly

Illustration and reference to parts specific to the burner assembly.

40542-A Rear Register Kit

Information and parts for the rear register kit used on single wall models.

Thermostat

Illustration of the thermostat and its associated part number.

I.I.D. Control Module

Illustration of the Intermittent Ignition Device (IID) control module.

Limited Warranty

Warranty Period Details

Specifies the warranty duration for tubes/heat exchanger and burners.

COZY DVCF553C-H Specifications

General IconGeneral
CategoryWall Furnaces
BrandCOZY
ModelDVCF553C-H
TypeDirect Vent
Fuel TypeNatural Gas
VentingDirect Vent
IgnitionElectronic Ignition
BTU Input55, 000 BTU
ThermostatBuilt-In

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