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Craftsman 28906 - User Manual

Craftsman 28906
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Professional Shop Manual
Electric Module
28906,28980, 28981,28984
NOTE: These materials are for use by trained technicians who are experienced in the service and repair of outdoor power
equipment of the kind described in this publication, and are not intended for use by untrained or inexperienced individuals.
These materials are intended to provide supplemental information to assist the trained technician. Untrained or inexperi-
enced individuals should seek the assistance of an experienced and trained professional. Read, understand, and follow all
instructions and use common sense when working on power equipment. This includes the contents of the product's Oper-
ators Manual, supplied with the equipment. No liability can be accepted for any inaccuracies or omission in this publication,
although care has been taken to make it as complete and accurate as possible at the time of publication. However, due to
the variety of outdoor power equipment and continuing product changes that occur over time, updates will be made to these
instructions from time to time. Therefore, it may be necessary to obtain the latest materials before servicing or repairing a
product. The company reserves the right to make changes at any time to this publication without prior notice and without
incurring an obligation to make such changes to previously published versions. Instructions, photographs and illustrations
used in this publication are for reference use only and may not depict actual model and component parts.
© Copyright 2010 MTD Products Inc. All Rights Reserved
MTD Products Inc. - Product Training and Education Department
,FORM NUMBER-769-06468
09/2010
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Summary

Introduction to the Manual

Manual Sections and Precautions

Overviews manual sections and safety guidelines.

Electrical System Components Overview

Details the tractor's electrical components and their functions.

Diagnostic Techniques Introduction

Covers basic tools and methods for electrical diagnosis.

Schematics Introduction

Provides an introduction to electrical diagrams.

Manual Intent, Disclaimers, and Text Format

Defines manual purpose, audience, disclaimers, and text conventions.

Fastener Usage and Handling

Fastener Types and Measurement

Discusses types and measurement of fasteners on the tractor.

Assembly and Torque Specifications

Assembly Procedures and Guidance

Explains torque specifications and assembly guidance.

GT Series Description

Model and Serial Number Identification

Explains how to locate and interpret model and serial numbers.

Electrical Safety Precautions

Disconnecting Electrical Components

Details safety measures before disconnecting electrical components.

Electrical System Components

RMC Module Functionality

Describes the RMC module, its function, and diagnosis requirements.

Key Switch Operation

Explains the function and integration of the key switch.

RMC Module Plug Tests

Electric PTO Plug Test Procedure

Details testing procedures for the RMC module's electric PTO plug.

RMC Module Plug Tests (Manual PTO)

Manual PTO Plug Test Procedure

Details testing procedures for the RMC module's manual PTO plug.

Electric PTO Switch and Relay

Understanding the Electric PTO Switch

Explains the function and operation of the electric PTO switch.

PTO Relay Description and Wiring

Describes the location and wiring of the PTO relay.

PTO and Brake Switches

Manual PTO Switch Operation

Details the mounting and operation of the manual PTO switch.

Manual PTO Brake Switch Function

Explains the function and contacts of the manual PTO brake switch.

Electric PTO Brake Switch

Brake Switch (Electric PTO) Operation

Describes the location and operation of the electric PTO brake switch.

Park Brake and Reverse Safety Switches

Park Brake Switch Functionality

Details the park brake switch used on manual PTO tractors.

Reverse Safety Switch (CVT Transmissions)

Explains the reverse safety switch for CVT transmissions.

Transmission and Seat Safety Switches

Reverse Switch (Hydrostatic Transmissions)

Describes the reverse switch mounted on hydrostatic transmissions.

Seat Safety Switch Functionality

Details the function and location of the seat safety switch.

Starter Solenoid and Lighting Circuit

Starter Solenoid Mounting and Operation

Explains the mounting and operation of the starter solenoid.

Lighting Circuit Overview and Power

Describes the power source and function of the lighting circuit.

Fuse and Electrical Diagnosis Introduction

Fuse Location and Functionality

Details the location and function of the 20A fuse.

Electrical Diagnosis Fundamentals

Introduces electrical diagnosis concepts, tools, and basic laws.

Electronics and System Vulnerabilities

EMI and Interference Issues

Explains sources and countermeasures for EMI.

Voltage Spikes and Low Voltage Effects

Discusses causes and effects of voltage spikes and low voltage on electronics.

Grounding, Heat, Vibration, and Moisture Issues

Highlights bad grounds, heat, vibration, and moisture impact.

Improper Tool Usage Warning

Warns about test lights overloading electronic circuits.

Electrical Environment and Fundamental Laws

AC vs. DC Electrical Systems

Discusses AC/DC presence and focus on 12V DC systems.

Basic Electrical Units: Voltage, Amperes, Ohms

Defines basic electrical units: voltage, current, and resistance.

Ohms Law Explained

Explains Ohm's Law (V=IR) and its application.

Kirchhoffs Laws in Circuits

Kirchhoffs Current Law Explained

Explains Kirchhoff's current law at circuit nodes.

Kirchhoffs Voltage Law Explained

Explains Kirchhoff's voltage law regarding voltage drops.

Circuit Wiring Principles and Types

Basic Electrical Circuit Rules

Outlines fundamental rules for electrical circuits.

Series, Parallel, and Series;Parallel Circuits

Explains series, parallel, and series/parallel circuit configurations.

Electrical Circuit Failures

Understanding and Diagnosing Shorts

Explains what shorts are and provides examples.

Diagnosing Open Circuits

Defines opens in circuits and provides examples.

Addressing Increased Resistance Issues

Discusses causes and effects of increased resistance.

Essential Diagnostic Tools

List of Diagnostic Tools

Lists essential and useful equipment for electrical diagnostics.

Digital Multi-meter (DMM) Usage

DMM Voltage Measurement Techniques

Explains how to use a DMM to measure voltage.

DMM Amperage Measurement Techniques

Details how to measure current flow using a DMM.

DMM Resistance Measurement Techniques

Describes using a DMM to measure resistance.

Diagnostic Equipment and Techniques

Wiring Diagrams and Schematics Importance

Emphasizes the importance of reading wiring diagrams for troubleshooting.

Fused Jumper Wires Usage

Explains the utility and caution for using fused jumper wires.

High Impedance Test Lights Usage

Discusses the use and limitations of high impedance test lights.

Battery Jumper Cables Usage

Covers the uses of battery jumper cables for starting and testing.

Ammeters and Charging System Testers

Introduces ammeters and specialized testers for charging systems.

Charging System Testing Procedures

Quick Charging System Voltage Check

Provides a basic voltage check for the charging system.

Stator AC Voltage Output Test

Details checking the stator's AC voltage output.

Alternator Amperage Output Test

Explains testing amperage output from the regulator/rectifier.

Battery Safety Precautions

General Battery Handling Safety

Lists essential safety precautions when working with batteries.

Battery Charging and Condition Checks

Battery Charging Procedure

Provides instructions for charging a tractor battery.

Battery Visual Inspection Guide

Guides on visually inspecting the battery and its connections.

Electrolyte Testing with Hydrometer

Explains how to perform an electrolyte test using a hydrometer.

Advanced Battery Testing Methods

Electrolyte Testing with Refractometer

Describes using a refractometer for electrolyte testing.

Battery Tester Types Overview

Introduces load and capacitance battery testers.

Adjustable Load Battery Testing Procedure

Details the procedure for adjustable load battery testing.

Advanced Battery Testing Methods

Fixed Load Battery Testing Procedure

Explains how to perform fixed load testing on batteries.

Capacitance Testing and Discharge Tests

Capacitance Battery Testing Procedure

Details connecting and setting up a capacitance tester.

Battery Discharge Test Procedure

Explains how to test for batteries that lose charge when unused.

Battery Storage and Troubleshooting Basics

Proper Battery Storage Guidelines

Provides guidelines for storing batteries to maintain charge and prevent damage.

Systematic Troubleshooting Approach

Outlines the initial steps and methodology for troubleshooting.

Testing for Opens and Shorts

Details methods for testing circuits for open conditions or shorts.

Voltage Drop Testing Principles and Procedures

Principles of Voltage Drop Testing

Explains the principles behind voltage drop testing.

Ground-Side Voltage Drop Test Procedure

Details how to perform a voltage drop test on the ground side.

Voltage Drop Testing Procedures

Interpreting Voltage Drop Readings

Explains how to interpret voltage drop readings for diagnosing issues.

Hot-Side Voltage Drop Test Procedure

Details how to perform a voltage drop test on the hot (positive) side.

Switch Testing and Identification

Switch Testing Methods Overview

Explains methods for testing switches, including hot testing and continuity testing.

Switch Types: Normally Open;Closed Identification

Describes Normally Open (N.O.) and Normally Closed (N.C.) switch types.

Relay Functionality and Terminal Identification

Relay Terminal Identification Guide

Identifies the terminals on a typical five-pin relay.

Relay Windings, Common, NC, and NO Terminals

Explains relay windings, common, NC, and NO terminals.

Relay and Diode Testing

Relay Continuity and Activation Tests

Details checking continuity of relay terminals at rest and after activation.

Diode Function and Testing Methods

Explains diode function and outlines steps for testing a diode.

Diode Testing Procedures

Diode Testing Steps with DVOM

Provides step-by-step instructions for testing a diode with a DVOM.

Electrical Schematics Overview

Electric PTO System Schematic

Presents the wiring diagram for the electric PTO system.

Electrical Schematics

Manual PTO System Schematic

Presents the wiring diagram for the manual PTO system.

Summary

Introduction to the Manual

Manual Sections and Precautions

Overviews manual sections and safety guidelines.

Electrical System Components Overview

Details the tractor's electrical components and their functions.

Diagnostic Techniques Introduction

Covers basic tools and methods for electrical diagnosis.

Schematics Introduction

Provides an introduction to electrical diagrams.

Manual Intent, Disclaimers, and Text Format

Defines manual purpose, audience, disclaimers, and text conventions.

Fastener Usage and Handling

Fastener Types and Measurement

Discusses types and measurement of fasteners on the tractor.

Assembly and Torque Specifications

Assembly Procedures and Guidance

Explains torque specifications and assembly guidance.

GT Series Description

Model and Serial Number Identification

Explains how to locate and interpret model and serial numbers.

Electrical Safety Precautions

Disconnecting Electrical Components

Details safety measures before disconnecting electrical components.

Electrical System Components

RMC Module Functionality

Describes the RMC module, its function, and diagnosis requirements.

Key Switch Operation

Explains the function and integration of the key switch.

RMC Module Plug Tests

Electric PTO Plug Test Procedure

Details testing procedures for the RMC module's electric PTO plug.

RMC Module Plug Tests (Manual PTO)

Manual PTO Plug Test Procedure

Details testing procedures for the RMC module's manual PTO plug.

Electric PTO Switch and Relay

Understanding the Electric PTO Switch

Explains the function and operation of the electric PTO switch.

PTO Relay Description and Wiring

Describes the location and wiring of the PTO relay.

PTO and Brake Switches

Manual PTO Switch Operation

Details the mounting and operation of the manual PTO switch.

Manual PTO Brake Switch Function

Explains the function and contacts of the manual PTO brake switch.

Electric PTO Brake Switch

Brake Switch (Electric PTO) Operation

Describes the location and operation of the electric PTO brake switch.

Park Brake and Reverse Safety Switches

Park Brake Switch Functionality

Details the park brake switch used on manual PTO tractors.

Reverse Safety Switch (CVT Transmissions)

Explains the reverse safety switch for CVT transmissions.

Transmission and Seat Safety Switches

Reverse Switch (Hydrostatic Transmissions)

Describes the reverse switch mounted on hydrostatic transmissions.

Seat Safety Switch Functionality

Details the function and location of the seat safety switch.

Starter Solenoid and Lighting Circuit

Starter Solenoid Mounting and Operation

Explains the mounting and operation of the starter solenoid.

Lighting Circuit Overview and Power

Describes the power source and function of the lighting circuit.

Fuse and Electrical Diagnosis Introduction

Fuse Location and Functionality

Details the location and function of the 20A fuse.

Electrical Diagnosis Fundamentals

Introduces electrical diagnosis concepts, tools, and basic laws.

Electronics and System Vulnerabilities

EMI and Interference Issues

Explains sources and countermeasures for EMI.

Voltage Spikes and Low Voltage Effects

Discusses causes and effects of voltage spikes and low voltage on electronics.

Grounding, Heat, Vibration, and Moisture Issues

Highlights bad grounds, heat, vibration, and moisture impact.

Improper Tool Usage Warning

Warns about test lights overloading electronic circuits.

Electrical Environment and Fundamental Laws

AC vs. DC Electrical Systems

Discusses AC/DC presence and focus on 12V DC systems.

Basic Electrical Units: Voltage, Amperes, Ohms

Defines basic electrical units: voltage, current, and resistance.

Ohms Law Explained

Explains Ohm's Law (V=IR) and its application.

Kirchhoffs Laws in Circuits

Kirchhoffs Current Law Explained

Explains Kirchhoff's current law at circuit nodes.

Kirchhoffs Voltage Law Explained

Explains Kirchhoff's voltage law regarding voltage drops.

Circuit Wiring Principles and Types

Basic Electrical Circuit Rules

Outlines fundamental rules for electrical circuits.

Series, Parallel, and Series;Parallel Circuits

Explains series, parallel, and series/parallel circuit configurations.

Electrical Circuit Failures

Understanding and Diagnosing Shorts

Explains what shorts are and provides examples.

Diagnosing Open Circuits

Defines opens in circuits and provides examples.

Addressing Increased Resistance Issues

Discusses causes and effects of increased resistance.

Essential Diagnostic Tools

List of Diagnostic Tools

Lists essential and useful equipment for electrical diagnostics.

Digital Multi-meter (DMM) Usage

DMM Voltage Measurement Techniques

Explains how to use a DMM to measure voltage.

DMM Amperage Measurement Techniques

Details how to measure current flow using a DMM.

DMM Resistance Measurement Techniques

Describes using a DMM to measure resistance.

Diagnostic Equipment and Techniques

Wiring Diagrams and Schematics Importance

Emphasizes the importance of reading wiring diagrams for troubleshooting.

Fused Jumper Wires Usage

Explains the utility and caution for using fused jumper wires.

High Impedance Test Lights Usage

Discusses the use and limitations of high impedance test lights.

Battery Jumper Cables Usage

Covers the uses of battery jumper cables for starting and testing.

Ammeters and Charging System Testers

Introduces ammeters and specialized testers for charging systems.

Charging System Testing Procedures

Quick Charging System Voltage Check

Provides a basic voltage check for the charging system.

Stator AC Voltage Output Test

Details checking the stator's AC voltage output.

Alternator Amperage Output Test

Explains testing amperage output from the regulator/rectifier.

Battery Safety Precautions

General Battery Handling Safety

Lists essential safety precautions when working with batteries.

Battery Charging and Condition Checks

Battery Charging Procedure

Provides instructions for charging a tractor battery.

Battery Visual Inspection Guide

Guides on visually inspecting the battery and its connections.

Electrolyte Testing with Hydrometer

Explains how to perform an electrolyte test using a hydrometer.

Advanced Battery Testing Methods

Electrolyte Testing with Refractometer

Describes using a refractometer for electrolyte testing.

Battery Tester Types Overview

Introduces load and capacitance battery testers.

Adjustable Load Battery Testing Procedure

Details the procedure for adjustable load battery testing.

Advanced Battery Testing Methods

Fixed Load Battery Testing Procedure

Explains how to perform fixed load testing on batteries.

Capacitance Testing and Discharge Tests

Capacitance Battery Testing Procedure

Details connecting and setting up a capacitance tester.

Battery Discharge Test Procedure

Explains how to test for batteries that lose charge when unused.

Battery Storage and Troubleshooting Basics

Proper Battery Storage Guidelines

Provides guidelines for storing batteries to maintain charge and prevent damage.

Systematic Troubleshooting Approach

Outlines the initial steps and methodology for troubleshooting.

Testing for Opens and Shorts

Details methods for testing circuits for open conditions or shorts.

Voltage Drop Testing Principles and Procedures

Principles of Voltage Drop Testing

Explains the principles behind voltage drop testing.

Ground-Side Voltage Drop Test Procedure

Details how to perform a voltage drop test on the ground side.

Voltage Drop Testing Procedures

Interpreting Voltage Drop Readings

Explains how to interpret voltage drop readings for diagnosing issues.

Hot-Side Voltage Drop Test Procedure

Details how to perform a voltage drop test on the hot (positive) side.

Switch Testing and Identification

Switch Testing Methods Overview

Explains methods for testing switches, including hot testing and continuity testing.

Switch Types: Normally Open;Closed Identification

Describes Normally Open (N.O.) and Normally Closed (N.C.) switch types.

Relay Functionality and Terminal Identification

Relay Terminal Identification Guide

Identifies the terminals on a typical five-pin relay.

Relay Windings, Common, NC, and NO Terminals

Explains relay windings, common, NC, and NO terminals.

Relay and Diode Testing

Relay Continuity and Activation Tests

Details checking continuity of relay terminals at rest and after activation.

Diode Function and Testing Methods

Explains diode function and outlines steps for testing a diode.

Diode Testing Procedures

Diode Testing Steps with DVOM

Provides step-by-step instructions for testing a diode with a DVOM.

Electrical Schematics Overview

Electric PTO System Schematic

Presents the wiring diagram for the electric PTO system.

Electrical Schematics

Manual PTO System Schematic

Presents the wiring diagram for the manual PTO system.

Craftsman 28906 Specifications

General IconGeneral
BrandCraftsman
Model28906
CategoryLawn Mower Accessories
LanguageEnglish

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