5
ULTRASONIC CLEANING SYSTEMS ULTRASONIC CLEANING SYSTEMS
Setting up and initial operations must only be carried
out by CRYSTAL CLEAN personnel. At the time of
installation, a representative of CRYSTAL CLEAN will
conduct a demonstration and give all the explanations
deemed appropriate.
Installation and commissioning
carried out by
unauthorized personnel can cause damage to both
operators and the machine.
THE USE AND MISMANAGEMENT
The machine is designed for the operator to work at the front,
except for maintenance works where you can access the
machine where necessary.
When the cleaning is done,the pieces will be at an elevated
temperature, it is necessary to use thermal protection gloves
for handling.
Do not put into the machine parts with a higher volume than
30% of the total tank volume.
Do not insert parts whose measures and/or weight are greater
than described in the specications.
You should not work without adequate water level.
To drain the machine it is necessary to wait until the cleaning
liquid has decreased in temperature in order to avoid thermal
contact damage.
Insert the parts to be cleaned in the tank free of ammable
liquids.
IMPORTANT: Always exceed the minimum level
marked. If not so, transducers and heating elements
may get damaged.
5. WFS fill the auxiliary tank through the main tank
(overflowing over the separator).
6. Turn on ultrasounds.
7. Turn on heating element (recommended temperature:
68ºC / 155ºF to 74ºC / 165ºF). Be careful with the hot
parts of the machine, specifically the valves located on
the left side, the cleaning liquid and the parts cleaned
when removed from the liquid.
8. Before cleaning any part, and every time you change the
water of the tank, it is necessary to DEGAS the water.
For this we must let ultrasounds work for 2 to 3 hours,
depending on water hardness. We will know when
the water is degassed when it stops leaving out small
bubbles (oxygen molecules).
When the diluted product is added to the tank, an abrupt
change in water cavitation can be appreciated for about
two minutes. Then the bath is ready to work. Whenever
we add water by accumulated losses when parts are
taken out or by evaporation, it is important to add the
product in the same proportion.
The percentage of the product to be mixed with
the water will depend on the type of product (see
technical data sheet of the product purchased).
9. The ultrasonic unit comes with built-in programming.
However, it can be changed.
10. Do not place parts, cleaning baskets, or cups directly on
the bottom of the tank (on top of transducer box). This
is a common cause of defects in vibration, and also
shortens the life of the transducer.
11. Immerse the parts to be cleaned in the cleaning tank
gently, taking special care not to hit the base or other
components. These incidents can damage the parts or
shorten the life of the transducer.
12. The bath will be effective for longer if we carry out oil
extractions and water filterings. There is no provisions
for water and product exchange as it depends on the
quantity of cleaning performed and the degree of
contamination of parts washing time.
13. Performing extractions of oil and filter the water bath
will last longer. As with changing the bath, there is not a
stipulated periodicity of the filterings and oil extractions
because it depends on the parts to be washed and dirt.
This frequency should be assessed by the staff in
charge of the equipment.
14. When the platform is down, the cover must be closed
before proceeding to the cleaning process.
15. When the cleaning is finished, let the piece drain to
avoid risks of dripping. Make sure it does not drip before
removing from the platform.
To Next Page
Loading...