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CTEK UC 800 1019 User Manual

CTEK UC 800 1019
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UC 800
Battery Charger
For lead-acid batteries 232Ah
User Manual and Guide to professional
charging of starter and deep cycle batteries.
Model 1019
US
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CTEK UC 800 1019 Specifications

General IconGeneral
Charging Current0.8A
Protection ClassIP65
Input Voltage100-240V AC
Output Voltage14.4V / 14.7V
Battery TypeLead-acid
OutputDC
Charging Voltage14.4/14.7 V

Summary

Introduction

California Proposition 65 Warning

Warning about chemicals in the product known to cause cancer or reproductive toxicity.

Save These Instructions

Manual contains important safety and operating instructions for battery charger models 1019.

General Safety and Usage Precautions

Covers preventing sparks, ventilation, using approved attachments, cord handling, and avoiding damage.

Explosive Gases and Battery Safety

Preventing Battery Explosions

Follow instructions to reduce risk of battery explosion, especially when working near batteries.

Personal Safety Precautions

Includes having assistance, keeping water/soap, wearing protection, and avoiding sparks/metal items.

Preparing to Charge

Battery Removal and Ventilation

Steps for removing battery from vehicle and ensuring proper ventilation during charging.

Terminal Cleaning and Water Addition

Instructions for cleaning terminals and adding distilled water to battery cells.

Voltage and Charge Rate Selection

Determining battery voltage and setting the charger's voltage selector and charge rate.

Charger Location

Charger Placement Guidelines

Advice on locating the charger away from the battery and ensuring adequate ventilation.

DC Connection Precautions

DC Connection and Disconnection

Precautions for connecting and disconnecting DC output clips, including switch and cord handling.

Connecting in Vehicle

Cord Positioning and Clearance

Positioning AC/DC cords to avoid damage and staying clear of moving engine parts.

Polarity Check and Grounding

Checking battery post polarity and determining chassis ground for correct connection.

Connecting to Negative-Grounded Vehicle

Step-by-step guide for connecting charger clips to a negative-grounded vehicle battery.

Connecting to Positive-Grounded Vehicle

Step-by-step guide for connecting charger clips to a positive-grounded vehicle battery.

Disconnecting Charger from Vehicle

Procedure for safely disconnecting the charger from a vehicle after charging.

Connecting Outside Vehicle

Polarity and Cable Attachment

Checking battery polarity and attaching the negative cable to the battery post.

Final Connection Procedure

Connecting the positive clip and then the negative clip to the free end of the cable.

Disconnecting Charger from Battery

Procedure for safely disconnecting the charger from the battery.

Marine Battery Charging

Special considerations for charging marine (boat) batteries, recommending shore charging.

Important Safety Information

Battery Restoration and Faults

Information on the charger's inability to restore fully worn batteries and fault indication.

Troubleshooting Charging Issues

Discusses potential causes for the charger not switching to maintenance mode and battery issues.

Battery Types

Compatible Battery Types and Sizes

Lists compatible lead-acid battery types (Wet, MF, AGM, GEL) and sizes (2-32Ah, up to 100Ah for maintenance).

Charging

Starting the Charging Process

Steps to initiate the charging process by connecting the charger to the AC socket.

Charge and Maintenance Indicators

Explanation of the charge and maintenance charge indicators and their meanings.

Error and No-Start Conditions

Troubleshooting steps for when no indicator lights up or the charging process doesn't start.

Interrupting Charging and Disconnection

Guidance on how to interrupt the charging process and safely disconnect the charger.

Flashing Indicators Troubleshooting

Interpreting alternately flashing indicators for connection or battery conductivity issues.

Charging Cycle

Four-Step Charging Process Overview

Description of the UC 800's four-step automatic charging cycle and voltage regulation.

Deep Discharge Limit

Information on the charger's inability to charge batteries below 3V terminal voltage.

Charging Phases Explained

Detailed explanation of Desulphation, Bulk, Absorption, and Pulse maintenance charging phases.

Bulk Charging Time

Charging Time Estimates

Table showing estimated time to ~80% charge for different battery capacities.

Specifications

Technical Specifications Summary

Details on model, voltage, current, charging voltage, ripple, current, fuse, and temperature.

Battery Cable and Dimensions

Information on battery cable fuse, cooling, charge cycle, battery types, capacity, dimensions, and weight.

Extension Cord Recommendations

Minimum AWG Size for AC Extension Cords

Table providing recommended AWG sizes for AC extension cords based on length.

Battery Cables

Connecting Eyelet Terminals

Instructions for connecting battery cables with eyelet terminals to the battery poles.

Overheating Protection

Overheating Protection Mechanism

Details on the charger's overheating protection and power reduction in high ambient temperatures.

Maintenance

Charger Maintenance Guidelines

Information on the charger being maintenance-free, warranty voiding, and cleaning procedures.

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