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M11 Series
CUMMINS M11 Series Shop Manual
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2
Table of Contents
Table of Contents
3
Introduction
5
Section E - Engine Identification
19
Electronic Control Module (ECM) Dataplate
20
Engine Dataplate
20
Engine Identification
20
Engine Specifications
21
Air Intake System
22
Exhaust System
22
Lubricating Oil System
22
Cylinder Block - Group 01
209
Section 2 - Cylinder Head - Group 02
239
Cylinder Head - Group 02
241
Cleaning
245
Cylinder Head - Pressure Test for Reuse
246
Cylinder Head - Rebuild
246
Inspection
246
Assembly
256
Cylinder Head - Vacuum Test Valve Seating
258
Disassembly
258
Inspection
258
Cylinder Head - Valve Grinding
263
Inspection
263
Cylinder Head Injector Sleeve - Replacement
264
Disassembly
264
Rocker Levers - Group 03
279
Section 5 - Fuel System - Group 05
311
Cleaning
312
Fuel Pump - Cleaning and Inspection for Reuse
312
Fuel Pump - General Information
312
Fuel System - Group 05
313
Fuel Pump - Rebuild
314
Assembly
318
Fuel Damper - Assembly
321
Fuel Damper - Disassembly and Inspection
321
Fuel Shutoff Valve - Assembly
322
Fuel Shutoff Valve - Cleaning and Inspection
322
Fuel Supply Pump - Test
323
Injectors and Fuel Lines - Group 06
327
Inspection
328
Section 7 - Lubricating Oil System - Group 07
331
Cleaning
335
Lubricating Oil System - Group 07
335
Cleaning
336
Inspection
336
Cleaning
337
Inspection
337
Inspection
339
Cleaning
342
Inspection
342
Cleaning
344
Inspection
344
Inspection
346
Lubricating Oil Pump - Rebuild
349
Section 8 - Cooling System - Group 08
351
Cleaning
373
Fan Hub - Cleaning and Inspection for Reuse
373
Inspection
373
Cleaning
375
Cooling System - Group 08
375
Cleaning
383
Disassembly
383
Inspection
383
Cleaning
386
Inspection
386
Cleaning
390
Inspection
394
Cleaning
395
Disassembly
395
Water Filter Head Assembly - Rebuild
395
Cleaning
396
Inspection
396
Section 9 - Drive Units
399
Section 9 - Drive Units
400
Cleaning
404
Fuel Pump and Compressor Drive - Cleaning and Inspection for Reuse
404
Inspection
404
Cleaning
406
Inspection
406
Assembly
409
Cleaning
411
Hydraulic Pump Drive - Cleaning and Inspection for Reuse
411
Inspection
411
Cleaning
412
Inspection
413
Cleaning
415
Inspection
415
Section 10 - Air Intake System
417
Section 10 - Air Intake System
418
Air Intake System - General Information
420
Cleaning
421
Inspection
421
Inspection
422
Air Equipment - Group 12
431
Electrical Equipment - Group 13
439
Engine Testing - Group 14
463
Instruments and Controls - Group 15
503
Section 16 - Mounting Adaptations - Group 16
505
Disassembly
509
Flywheel - Cleaning and Inspection for Reuse
509
Inspection
509
Flywheel Ring Gear - Replacement
510
Inspection
510
Assembly
511
Mounting Adaptations - Group 16
511
Disassembly
512
Inspection
512
Vehicle Braking - Group
569
Service Literature
571
Index
581
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CUMMINS M11 Series Specifications
General
Engine Type
Diesel
Engine Model
M11 Series
Configuration
Inline 6-Cylinder
Bore
125 mm (4.92 in)
Stroke
147 mm (5.79 in)
Aspiration
Turbocharged and aftercooled
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