SERVICE DETAILS:
) ROUTINE SERVICE - DAILY 1 (A-check)
1. Check engine oil level, top up is
necessary.
2. Check fuel level in fuel tank and
secure the tank cap.
3. Check coolant level in radiator & top
up if necessary and secure the cap.
4. Check for leakage of coolant, fuel and
lube oil and rectify.
5. Check if all instruments are
functioning.
2) ONE TIME SERVICE
Commissioning Service
This service is to be performed only once
at the time of commissioning the engine.
THE MAINTENANCE SCHEDULE
3) REGULAR SERVICING ACCORDING TO
In the chart indicating Maintenance
Intervals the type of service to be
performed are specified according to the
hours of operation and the fuel consumed.
The Service intervals prescribed in the
chart are valid for normal operating
conditions. Abnormal or extreme operating
conditions would necessitate servicing at
shorter intervals.
RECORDING OF SERVICES
The maintenance jobs which have been carried
out at specified intervals are to be recorded
in the OPERATOR’S SERVICE BOOK. As per
the chosen basis for servicing, the actual hours
of operation or the amount of fuel consumed
are to be entered in the appropriate
columns.
COMMISSIONING SERVICE
At the time of commissioning the Equipment and
before the engine is put to operation, please
ensure that the following service has been carried
out. This service should be carried out by the
authorised dealer.
1. Check coolant level in radiator, top-up if
necessary and secure radiator cap.
2. Lubricate with the oil can. Controls to the
fuel injection pump.
3. Check oil level in FIP and governor and top-
up if necessary.
4. Check the oil level in the sum and top-up if
necessary.
5. Clean air cleaner.
6. Check and tighten if necessary :
Delivery valve holders, injection pressure lines,
leak-off lines, oil sump screws, heat exchanger
bolts, oil pressure connection on heat
exchanger, coolant temperature transducer on
upper cooling line, exhaust manifold, push rod
cover, timing gear cover, cylinder head cover,
air filter mounting, air hose connection, engine
and radiator mountings, radiator hose
connection, fuel filter mounting bolts, alternator
and starter motor.
7. Check connections of starter motor and
alternator and tighten if necessary.
8. Check for leakage of fuel at :
Fuel lines, pre-filter on feed pump, fuel
filter. 9. Check for leakage of engine oil at :
Oil sump, cylinder head cover, push rod cover,
timing gear cover, oil filter, heat exchanger and
oil pressure connections.
10.Check for leakage of coolant at :
Radiator (check cap), water pump, thermostat,
hose connections and coolant temperature
transducer.
11.Remove and clean engine breather cap strain
in kerosene oil and by blowing air in reverse
direction and refit.
12.Tighten cylinder head nuts (with engine warm)
and in correct sequence. Check valve
clearance and adjust if necessary. (This is to
Workshop Manual
S3.8 Engine
A030K288 (Issue 2)
01-2010
To Next Page
Loading...