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Curtis Instruments 1232 User Manual

Curtis Instruments 1232
133 pages
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Table of Contents

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Curtis Instruments 1232 Specifications

General IconGeneral
BrandCurtis Instruments
Model1232
CategoryController
LanguageEnglish

Summary

OVERVIEW

INSTALLATION & WIRING

Mounting and Physical Connections

Details controller mounting, high-current, and low-current connection procedures and specifications.

Wiring Diagrams and Input Signals

Provides wiring diagrams, switch input details, and throttle wiring configurations.

Input/Output Signal Specifications

Lists and details the electrical specifications for all digital and analog inputs and outputs.

PROGRAMMABLE PARAMETERS

Speed Control Parameters

Parameters for Speed Mode Express and Speed Controller, including limits and tuning.

Torque Control Parameters

Parameters for Torque Mode, including speed limiters, response, and fine-tuning.

Vehicle System Configuration

Parameters for throttle, brake, EM brake, contactors, drivers, motor, battery, and vehicle settings.

Advanced Control and Diagnostics

Parameters for emergency reverse, interlock braking, CAN interface, and motor characterization.

MONITOR MENU

Monitor Inputs and Outputs

Displays real-time status of controller inputs, outputs, and analog signals.

Monitor System Status

Shows battery, motor, controller status, cutbacks, and tuning data.

Monitor Vehicle and Communication

Displays vehicle operating data and CAN communication status.

INITIAL SETUP

Motor and Encoder Setup

Guides on setting motor parameters, encoder steps, temperature sensor, and direction.

System Configuration Parameters

Setting parameters for current limits, battery, contactors, EM brake, throttle, and brake.

Operational Checks and Advanced Setup

Performing fault checks, setting encoder direction, and configuring advanced features.

TUNING GUIDE

Speed Mode Tuning Procedures

Steps for tuning Speed Mode Express and standard Speed Mode parameters.

Torque Mode Tuning Procedures

Steps for tuning Torque Mode parameters, including response and fine-tuning.

VCL

VCL Programming Fundamentals

Basics of VCL syntax, runtime rates, and I/O control.

VCL Functions and Input/Output Handling

Specific VCL functions for potentiometers, analog I/O, throttle, and brake commands.

VCL Fault Handling and Control Logic

Using VCL for fault management and implementing control logic.

DIAGNOSTICS AND TROUBLESHOOTING

Diagnostic Information Methods

How to obtain diagnostic data via programmer and LED displays.

Troubleshooting Faults and Conditions

Guides on identifying and resolving faults using the troubleshooting chart.

MAINTENANCE

CLEANING

Instructions for cleaning the controller exterior to prevent corrosion and damage.

FAULT HISTORY

How to access and interpret the controller's fault history log for diagnostics.

APPENDIX A: THEORY OF OPERATION

Motor Control Principles

Explains fundamental principles of AC induction motor control and algorithms.

Motor Control Techniques and Power Section

Details IFO technique, PWM modulation, and the controller's power section.

APPENDIX B: EMC & ESD DESIGN CONSIDERATIONS

Electromagnetic Compatibility (EMC)

Discusses EMC aspects including emissions, immunity, and shielding.

Electrostatic Discharge (ESD) Protection

Details ESD protection measures and design considerations for preventing damage.

APPENDIX C: WEEE / ROHS STATEMENT

WEEE Compliance Statement

Statement regarding compliance with the Waste Electrical and Electronic Equipment directive.

RoHS Compliance Statement

Statement regarding compliance with the Restriction of Hazardous Substances directive.

APPENDIX D: PROGRAMMING DEVICES

PC Programming Station (1314)

Details the PC-based programming software and its requirements.

Handheld Programmer (1313)

Describes the handheld programmer and its functionality.

Programmer Functions Overview

Lists the core functions available through the programming devices.

APPENDIX E: SPECIFICATIONS

Controller Specifications

Provides detailed electrical, environmental, and mechanical specifications for the controllers.

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