6.14 E140 oil filter ........................................ 2-44
6.15 E150 cooling fan .................................. 2-45
6.16 E160 alternator ....................................2-46
6.17 E170 manifold ...................................... 2-47
6.18 E180 fuel feed pump............................2-48
6.19 E190 free filter ..................................... 2-49
6.20 E200 glow plug .................................... 2-50
6.21 E210 flywheel ...................................... 2-51
6.22 T030A radiator ..................................... 2-52
6.23 T415A front axle frame ........................ 2-53
6.24 T020A Muffler ...................................... 2-54
6.25 T010A air cleaner................................. 2-55
6.26 T380A oil cooler ................................... 2-56
7. SERVICING ........................................... 2-57
7.1 engine assembly removal
and installation ..................................... 2-57
7.1.1 Transmission fluid .................... 2-57
7.1.2 Coolant ..................................... 2-57
7.1.3 Propeller shaft .......................... 2-58
7.1.4 Bonnet ...................................... 2-59
7.1.5 Muffler ......................................2-61
7.1.6 Shield plate ..............................2-62
7.1.7 components around engine ..... 2-63
7.1.8 Air cleaner and inlet duct ......... 2-67
7.1.9 Oil cooler assembly .................. 2-68
7.1.10 Air condenser assembly ........... 2-70
7.1.11 Radiator assembly ................... 2-71
7.1.12 Front axle frame ....................... 2-73
7.1.13 Engine assembly ...................... 2-74
7.1.14 parts around engine ................. 2-75
7.2 Disassembly, inspection and
assembly of engine .............................. 2-76
7.2.1 Cylinder head assembly ........... 2-76
7.2.2 Piston and connecting
rod assemblies .........................2-90
7.2.3 Crankshaft assembly ............... 2-99
7.2.4 Timing case and
drive assembly ........................2-111
7.2.5 Cylinder block assembly ........ 2-125
7.2.6 Engine timing .........................2-127
7.3 Aspiration system .............................. 2-131
7.3.1 Turbochargers ........................ 2-131
7.3.2 To remove turbocharger .........2-132
7.3.3 Turbocharger faults ................ 2-134
7.3.4 Open engine breather ............ 2-135
7.4 Lubrication system ............................. 2-136
7.4.1 General description ................ 2-136
7.4.2 Lubrication system
flow diagram ........................... 2-137
7.4.3 Filter canister ......................... 2-138
7.4.4 Filter head ..............................2-138
7.4.5 Oil pan .................................... 2-139
7.4.6 Dipstick tube .......................... 2-141
7.4.7 Oil strainer and suction pipe .. 2-141
7.4.8 Lubricating oil pump
assembly ................................ 2-142
7.4.9 To remove and to fit the
relief valve of the balancer ....... 2-143
7.5 Fuel system ....................................... 2-144
7.5.1 General description ................ 2-144
7.5.2 Cold start advance unit
(KSB) ..................................... 2-146
7.5.3 Fuel filter ................................ 2-147
7.5.4 Atomisers ...............................2-149
7.5.5 Fuel lift pump and
filter assembly ........................ 2-151
7.5.6 Air in the fuel system .............. 2-152
7.5.7 Bosch VP30 fuel
injection pump ........................2-152
7.5.8 Bosch EVPE fuel
injection pump ........................2-156
7.5.9 Delphi DP210 fuel
injection pump ........................2-158
7.6 Cooling system ..................................2-161
7.6.1 General description ................ 2-161
7.6.2 Thermostat ............................. 2-162
7.6.3 Coolant pump ......................... 2-164
7.6.4 Fan ......................................... 2-167
7.6.5 Fan drive ................................2-167
7.6.6 Lubricating oil cooler ..............2-167
7.7 Flywheel and housing ........................ 2-169
7.7.1 Flywheel ................................. 2-169
7.7.2 Ring gear ............................... 2-170
7.7.3 Flywheel housing ...................2-170
7.8 Electrical equipment .......................... 2-171
7.8.1 Alternators .............................. 2-171
7.8.2 Starter motor .......................... 2-174
7.8.3 Glow plug ...............................2-176
8. LIST OF SPECIAL TOOLS ................. 2-177
TABLE OF CONTENTS
M39_AU.indb 2M39_AU.indb 2 2007-10-29 오후 8:25:482007-10-29 오후 8:25:48
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