Daedong KIOTI DK40SE User Manual

MAJOR MAINTENANCE ITEMS
CHECK PERIOD
(Run Hours)
CHECK AND MAINTENANCE ITEMS
Every 10 hours
Initial 50 hours
Every 100 hours
Every 200 hours
Every 400 hours
Every 800 hours
Every 1,000 hours
Every 1 year
Every 2 years
Engine oil level, Transmission oil level, Front axle oil level. Coolant level
Radiator grill cleaning, Engine air filter, Seat belt
Tire inflation pressure and damage, Parking brake condition
PTO shaft and Guard condition, 3 point hitch and Draw-bar condition, Pin assembly
Engine oil and Engine oil filter, Transmission oil filter, HST filter, Fuel filter
Clutch pedal play, Brake pedal play, Fan belt tension
Engine oil and Engine oil filter
Clutch pedal play, Brake pedal paly, Fan belt tension and condition, Engine air hose and clamp
Transmission oil filter, HST filter, Fuel filter
Radiator hose line and clamp, Fuel line and clamp, Toe-in, Air cleaner filter
Transmission oil, Front axle oil
Engine intake, exhaust valve
Coolant
Air-con filter, Engine air filter
Coolant
REMARKS
Using unspecified parts or oil and fuel with poor quality can damage the tractor seriously.
For detailed maintenance interval and procedures, refer to “Service” in chapter 7.
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Daedong KIOTI DK40SE Specifications

General

Engine Power	40 HP
Cylinders	3
Transmission	Synchro Shuttle
Drive	4WD
Hydraulic System	Open Center
3-Point Hitch Category	Category I
Engine Type	Diesel
Width	62.2 in (158 cm)
Ground Clearance	13.4 in

Summary

Major Maintenance Items

Every 10 Hours

Maintenance tasks to be performed every 10 operating hours.

Initial 50 Hours

Maintenance tasks for the first 50 operating hours.

Every 100 Hours

Maintenance tasks to be performed every 100 operating hours.

Every 200 Hours

Maintenance tasks to be performed every 200 operating hours.

Every 400 Hours

Maintenance tasks to be performed every 400 operating hours.

Every 800 Hours

Maintenance tasks to be performed every 800 operating hours.

Every 1,000 Hours

Maintenance tasks to be performed every 1,000 operating hours.

Every 1 Year

Maintenance tasks to be performed annually.

Every 2 Years

Maintenance tasks to be performed every two years.

Safety Precautions

Precautions Before Operation

Safety measures to take before operating the tractor.

GENERAL PRECAUTIONS

Precautions During Operation

Safety measures to take while operating the tractor.

WHEN STARTING THE ENGINE

Safety steps for starting the tractor's engine.

WHEN DRIVING THE TRACTOR

Safety guidelines for operating the tractor while driving.

WHEN PARKING THE TRACTOR

Safety guidelines for parking the tractor.

WHEN OPERATING THE PTO

Safety procedures for operating the Power Take-Off (PTO) system.

SAFETY PRECAUTIONS DURING SERVICING

Safety measures to take during maintenance and servicing.

SAFETY PRECAUTIONS WHEN USING THE LOADER

Safety measures specific to using the loader attachment.

Description of Operating System

SWITCH

Detailed explanation of various switches and their functions.

KEY SWITCH

COMBINATION SWITCH

TURN SIGNAL LIGHT SWITCH

4WD SWITCH

Describes how to engage and use the 4-wheel drive system.

PTO SWITCH

Explains the operation of the Power Take-Off (PTO) engagement switch.

PTO SELECTION SWITCH

Details how to switch the PTO between automatic and manual operation.

INSTRUMENT PANEL

Overview of the tractor's instrument panel and its indicators.

ENGINE OIL PRESSURE WARNING LAMP

Explains the engine oil pressure warning lamp and its implications.

BATTERY CHARGING LAMP

Explains the battery charging warning lamp.

TURN SIGNAL LAMP

GLOW PLUG INDICATOR

PARKING BRAKE WARNING LAMP

Explains the parking brake warning lamp.

PTO INDICATOR

4WD INDICATOR

BRAKE (ONE SIDE) LAMP

OPERATING THE CONTROLS

Guide to operating the various control levers and pedals.

MAIN SHIFT LEVER

Explains the operation of the main shift lever for selecting gears.

RANGE GEAR SHIFT LEVER

Explains how to shift between high, mid, and low speed ranges.

SHUTTLE SHIFT LEVER

Explains how to select forward and reverse driving gears.

CLUTCH PEDAL

Explains how to operate the clutch pedal.

BRAKE PEDAL

PARKING BRAKE LEVER

FORWARD/REVERSE DRIVING PEDALS

DIFFERENTIAL LOCK PEDAL

POSITION CONTROL LEVER

DRAFT CONTROL LEVER(IF EQUIPPED)

EXTERNAL POSITION CONTROL LEVER

DOUBLE ACTING LEVER (OPTIONAL)

HEATER AND AIR CONDITIONER

AIR CONDITIONER MAINTENANCE

3-Point Hitch Implement Operation

HANDLING 3-POINT HITCH IMPLEMENT

General guidance for handling 3-point hitch implements.

PRECAUTION FOR HANDLING 3-POINT HITCH IMPLEMENT

PRECAUTION FOR INSTALLING 3-POINT HITCH IMPLEMENT

ATTACHING DEVICES FOR AN IMPLEMENT

REMOVAL AND INSTALLATION OF 3-POINT HITCH IMPLEMENT

HANDLING LOADER

General guidance for operating the tractor's loader.

DRIVING ON SLOPE WHEN LOADED BUCKET AND REAR BALLAST ARE INSTALLED

PARKING WITH LOADER INSTALLED

JOYSTICK LEVER

Detailed explanation of joystick lever operations for loader functions.

JOYSTICK VALVE

Information about the joystick valve and its connections.

Maintenance

MAINTENANCE CHECK LIST

A list of items to check during daily maintenance.

DAILY CHECK CHART

MAINTENANCE SCHEDULE CHART

A schedule of maintenance tasks based on run hours and age.

LUBRICANTS

Specifies required lubricants for tractor components.

MAINTENANCE CODE

CHECKING AND ADDING FUEL(C)

CHECKING TRANSMISSION FLUID LEVEL(D)

CHECKING ENGINE OIL LEVEL(E)

CHECKING COOLANT LEVEL(F)

CHECKING SEAT BELT AND ROPS(K)

CHANGING ENGINE OIL AND REPLACING FILTER(L)

Steps for changing engine oil and replacing the oil filter.

REPLACING TRANSMISSION FLUID AND FILTER(M)

Steps for replacing transmission fluid and filter.

CHANGING FRONT AXLE CASE OIL(N)

Steps for changing front axle case oil.

ADJUSTING BRAKE PEDAL(O)

ADJUSTING CLUTCH PEDAL(R)

REPLACING FUEL FILTER(S)

Steps for replacing the fuel filter.

REPLACING AIR CLEANER PRIMARY ELEMENT(T)

How to replace the primary air cleaner element.

ADJUSTING FAN BELT TENSION(V)

BATTERY(W)

ADJUSTING ENGINE VALVE CLEARANCE(AE)

REPLACING AIR CLEANER FILTER(AF)

Steps for replacing the air cleaner filter.

REPLACING AIR FILTER(AI)

How to replace the air filter.

FLUSH COOLING SYSTEM AND CHANGING COOLANT(AJ)

Procedures for flushing the cooling system and changing coolant.

ANTI-FREEZE

BLEEDING FUEL SYSTEM(AK)

REPLACING FUSE(AN)

REPLACING CABIN FUSE(AO)

TURN SIGNAL LAMP (REAR)

TURN SIGNAL LAMP (FRONT)

CHECKING REFRIGERANT(AR)

Troubleshooting

ENGINE TROUBLESHOOTING

Solutions for common engine starting and performance issues.

TRACTOR TROUBLESHOOTING

Solutions for common tractor operational problems.