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Daikin Rebel DPS Series User Manual

Daikin Rebel DPS Series
152 pages
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3–6 tons
7–15 tons
Shown with Energy Recovery
16–28 tons
Shown with Energy Recovery
Installation and Maintenance Manual IM 1125-13
Group: Applied Air Systems
Part Number: IM 1125
Date: July 2021
Rebel
®
Commercial Packaged
Rooftop Systems
Heating and Cooling
Models DPS 003 – 028A
R-410A Refrigerant
MicroTech
®
III Unit Controller
Energy Recovery Wheel

Table of Contents

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Daikin Rebel DPS Series Specifications

General IconGeneral
BrandDaikin
ModelRebel DPS Series
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction

General Information

Provides general information about the Daikin Rebel Commercial Packaged Rooftop Unit, model DPS.

Unit Nameplate

Location and information found on the unit nameplate, including model and serial numbers.

Hazard Identification Information

Explains DANGER, WARNING, and CAUTION safety labels and their implications.

Nomenclature (DPS 003–028)

Explains the model number breakdown and nomenclature for Daikin Rebel units.

Mechanical Installation

Installer Responsibilities

Outlines the installer's responsibilities according to codes and regulations.

Receiving Inspection

Steps for inspecting the unit upon receipt for damage and accuracy.

Service Clearance

Recommended clearances around the unit for service access and airflow.

Ventilation Clearance

Minimum clearance recommendations for unit ventilation and airflow.

Overhead Clearance

Restrictions and requirements for overhead obstructions above the unit.

Steel Rail Installation

Instructions for mounting units on steel support beams for stability.

Roof Curb Assembly and Installation

Steps for assembling and installing the roof curb for unit placement.

Unit Piping - Condensate Drain Connection

Damper Assemblies

Optional damper assemblies with factory-installed actuators and linkage adjustments.

Cabinet Weather Protection

Installing Ductwork

Guidelines for installing ductwork, flexible connections, and sound transmission.

Installing Duct Static Pressure Sensor Taps

Recommendations for locating and installing duct static pressure taps for VAV systems.

Installing Building Static Pressure Sensor Taps

Discharge Air Temperature Sensor

Installation guidelines for the discharge air temperature sensor in the ductwork.

Electrical Installation

All Units

General wiring compliance, disconnect means, and power connection requirements.

Electrostatic Discharge (ESD)

Precautions to prevent damage from electrostatic discharge during servicing.

Field Control Wiring

Start-up and service of this equipment

Recommendation for trained and experienced technicians for unit start-up and service.

Refrigeration System

Piping System

Overview of piping system variations and consistent characteristics across units.

Receiver

Information on the receiver component used in heat pump units for refrigerant storage.

Oil Separator

Function and operation of the oil separator on compressor discharge lines.

Check Valve

Function of check valves on compressor discharge lines for preventing recirculation.

High Pressure Switch

Operation of high pressure switches on compressors to prevent overpressure.

Refrigerant Screen

Importance of filter screens in preventing debris from entering critical components.

Indoor Expansion Valve

Operation of the indoor expansion valve (EVI) for heating and cooling modes.

VFD Compressor Operation (DPS 016–028 only)

Control and operation of VFD compressors in DPS 016-028 units.

VFD Compressor Protection Unloading Control

Modulating control functions to protect VFD compressors from abnormal conditions.

Optional Modulating Hot Gas Reheat

Modulating Hot Gas Reheat

Description of the reheat coil and modulating hot gas valves for temperature control.

Dehumidification Initiation

Conditions that initiate dehumidification operation based on humidity sensors.

Optional Electric Heat

Electric Heater Design

Design of the factory-installed electric furnace, including staging and safeties.

Optional Gas Heat

Daikin Tubular Heater Series

Information on the Daikin Tubular Heater Series package heater module.

Gas Furnace Design

Design features of the gas heat furnace, including heat exchangers and safety switches.

DPS 003–015 Sequence of Operation

Details the sequence of operation for low heat options in staged and modulating controls.

Start-Up Procedures

Procedures and responsibilities for unit start-up.

Operating Procedures

Step-by-step procedures for operating the gas furnace.

Maintenance

Recommendations for planned maintenance by qualified technicians.

DPS 003–015 (only) Ignition Control Module for Staged Gas Furnace

Electrical schematic and component identification for staged gas furnaces.

DPS 003–015 (only) Gas Furnace Ignition and Control Troubleshooting

Troubleshooting guide for furnace ignition and control issues.

DPS 016–028 Gas Furnace Ignition Troubleshooting

Troubleshooting guide for ignition control on DPS 016-028 gas furnaces.

Optional Hot Water Heat

Hot Water Heater Design

Design considerations for rooftop units with factory-installed hot water coils.

Field Installed Freeze Stats

Information on adding field-installed freeze stat contacts to the MicroTech III.

Optional Energy Recovery Wheel

System Description

How units with enthalpy wheels provide energy recovery.

Definitions

Definitions of components related to enthalpy wheel construction.

Frost Protection Option

Factory-installed frost protection options for the MicroTech III system.

CORE® Construction

Information on the pre-assembled and ready-to-run enthalpy heat exchanger core.

Cleanable Core

Access and cleaning procedures for the heat exchanger core.

Optional Outdoor Air Monitor

Thermal Dispersion Airflow Measurement Technology

Explanation of thermal dispersion technology for airflow measurement.

Connecting to MicroTech III Controllers

Wiring instructions for connecting the outdoor air monitor to MicroTech III controllers.

Changing the System of Units

Procedure to change units between Imperial and SI.

Altitude Correction Adjustment

Adjustment for correcting airflow readings based on site altitude.

ECM Motor

ECM Motor

Use of ECM motors in Rebel units for fan speed control.

ECM Motor Setup

Setup procedures when replacing exhaust fans with ECM motors.

ECM Smoke Purge or Ventilation Override

Configuration for ventilation override via smoke detector input.

Unit Options

Economizer Enthalpy Control

Optional differential enthalpy control for economizer operation.

External Time Clock

Using an external time clock for unit scheduling.

Exhaust Fan Option

Exhaust fan options for economizer units, including staged and pressure control.

Proof-of-Airflow and Dirty Filter Switch

Functionality of proof-of-airflow and dirty filter switches.

Duct High Pressure Limit

Function of the duct high pressure limit control (DHL) for over-pressurization protection.

Wiring Diagrams

Figure 96: Typical 460V DPS 016–028 with Gas Heat

Wiring diagram for DPS 016-028 units with gas heat at 460 VAC.

Figure 97: Typical 575 Volt Wiring (1 of 4) — DPS 007–015 shown with 460 to 575 Transformer

Wiring diagram for DPS 007-015 units at 575 VAC with transformer.

Figure 99: Typical 575V DPS 016–028 with Electric Heat, Dual Power, and Energy Recovery Wheel

Wiring diagram for DPS 016-028 units with electric heat and ERW at 575 VAC.

Figure 100: Typical 575V DPS 016–028 with Gas Heat

Wiring diagram for DPS 016-028 units with gas heat at 575 VAC.

Sequence of Operation

Operating States

Graphical representation of transitions between unit operating states.

Mechanical Cooling

Unit cooling mode operation based on control temperature and setpoint.

Economizer

Economizer operation based on outdoor enthalpy and modulating dampers.

Preparing the Unit for Start Up

Pre-Start of Unit

Critical safety and preparation steps before unit start-up.

Spring Isolated Fans

Information on spring-isolated supply fans for DPS 016-028 units.

Servicing Control Panel Components

Safety precautions for servicing control panel components.

Fan Start-Up

Procedures for starting up the fans and verifying rotation.

Check, Test and Start Procedures

Economizer Start-Up

Procedures for starting up the economizer based on outdoor air conditions.

Compressor Start-Up

Procedures for inspecting piping, checking heaters, and starting compressors.

Checking Subcooling

Recommendations for checking subcooling levels.

Set Up for Optimum Control

Proper discharge and suction super heat is critical

Monitoring and adjustment of suction and discharge superheat.

Air Balancing

Procedures for air balancing by a qualified technician.

Energy Recovery Wheel

Prestartup Checks

Checks to perform before starting the energy recovery wheel.

CORE® Construction

Information on the pre-assembled and ready-to-run enthalpy heat exchanger core.

Cleanable Core

Access and cleaning procedures for the heat exchanger core.

Final Control Settings

Controller Settings for Normal Operation

Guide for setting controls and programming the MicroTech III for normal operation.

Maintaining Control Parameter Records

Recommendation for recording and saving MicroTech III setpoints and parameters.

Maintenance

Performing Service Maintenance

Guidelines for performing service maintenance by qualified personnel.

Planned Maintenance

Recommendations for routine preventive maintenance tasks.

Unit Storage

Precautions for storing the unit on the ground or in its final position.

Service and Warranty Procedures

Replacement Parts

Information on obtaining and identifying replacement parts, including MicroTech III controllers.

Scroll Compressor

Warranty details for scroll compressors, including the parts-only warranty period.

In-Warranty Return Material Procedure

Procedure for returning materials other than compressors under warranty.

Warranty Registration Form

Rebel Equipment Warranty Registration Form

Form to be completed and returned to Daikin Applied for warranty compliance.

I. INITIAL CHECK

Checklist for initial inspection of the unit.

II. FAN DATA

Checklist for fan rotation, voltage, amp draw, and RPM.

III. START-UP COMPRESSOR OPERATION

Checklist for compressor holding charge, brackets, rotation, and amperage.

IV. PERFORMANCE DATA (Unit to run at steady state for 15 minutes)

Checklist for recording unit performance data.

VIII. FURNACE CHECK, TEST, & START

Checklist for furnace gas pressure, limit controls, and flame failure.

Quality Assurance Survey Report

Quality Assurance Survey Report

Survey for product feedback on appearance, fit, leaks, vibration, controls, serviceability, and quality.

Appendix - Keypad Display Menu Structure

Unit Status/Settings

Menu item for viewing and setting unit operational parameters.

Temperatures

Menu item for viewing and setting temperature parameters.

Flow Status

Menu item for viewing airflow and fan status.

SAF Speed Control

Menu item for controlling supply fan speed.

Manual Control

Menu item for manual operation of unit components.

Service Menus

Access to service-related diagnostic and configuration menus.

Trending

Menu item for configuring and viewing trending data points.

BMS Communications

Menu item for configuring building management system communication.

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