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Daikin Rebel Applied DPSA User Manual

Daikin Rebel Applied DPSA
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Installation and Start-up Manual IM 1287-6
Group: Applied Air Handling
Part Number: IM1287-6
Date: June 2024
Rebel Applied™ Packaged Rooftop
Heating and Cooling
Models DPSA, DAHA
20 to 75 Tons
R-32 and R-410A Refrigerants

Questions and Answers:

Daikin Rebel Applied DPSA Specifications

General IconGeneral
RefrigerantR-410A
Heating CapacityVaries with model
Voltage208/230/460/575V
Phase3
Sound Level (Outdoor Unit)Varies with model
Dimensions (Outdoor Unit)Varies with model
Weight (Outdoor Unit)Varies with model
ModelDaikin Rebel Applied DPSA

Summary

Introduction

Hazardous Information Messages

Details on danger, warning, caution, and notice messages for safe operation.

Nameplate Information

Information found on the unit's nameplate, including model, serial, and electrical characteristics.

R-32 Information (R-32 Units Only)

Unit Labels

Explanation of pictograms and informational labels present on the unit.

Refrigeration Piping

Schematic, Standard Circuit

Diagram illustrating the standard refrigeration circuit configuration.

Schematic, Hot Gas Bypass Circuit

Diagram showing the hot gas bypass refrigeration circuit.

Condenser and Compressor Piping

VFD Inverter Box

Controlled Component Locations

Control Panel

Installation

Receiving Inspection

Procedures for checking the unit upon delivery for damage and completeness.

Unit Clearances

Guidelines for maintaining adequate space around the unit for service access.

Service Clearance

Specific service clearance requirements for component replacement.

Compliance Statements

Statements regarding compliance with codes and supervision requirements.

Ventilation Clearance

Overhead Clearance

Roof Curb Assembly and Installation

Curb Assembly instructions

Step-by-step instructions for assembling and installing the roof curb.

Full Condenser Floor Sealing for Electrical Penetrations

Post and Rail Mounting

Lifting Guidance

Guidelines and safety precautions for lifting and rigging the unit.

Lifting Equipment

Lifting Points

Transit and Temporary Storage

Shipping Splits

Reassembly of Shipping Splits

Instructions for reassembling unit sections shipped separately.

Reassembly Procedure

Steps involved in reassembling the unit after shipping splits.

Reconnecting Power and Control Wire

Unit Piping

Condensate Drain Connection

Instructions for connecting the unit's condensate drain.

Hot Water or Hot Water Integral Face and Bypass (IFB) Coil

Piping

Guidance on piping connections for hot water coils.

Steam Coil or Steam Integral Face and Bypass (IFB) Coil

Steam Piping Recommendations

Steam Trap Recommendations

Recommendations for selecting and locating steam traps.

Steam Coil Freeze Conditions

Recommendations for preventing steam coil freeze-up.

Chilled Water

Damper Assemblies

Economizer Dampers

Description of economizer damper operation and adjustment.

Intake Hood Damper (0% to 100% outside air)

Details on the intake hood damper for 100% outside air units.

Intake Hood Damper (0% to 30% outside air)

Details on the intake hood damper for 0-30% outside air units.

HEPA Holding Frame, Filter, and Prefilter Installation

AAF HEPA Filters without Prefilters

Installation steps for HEPA filters without prefilters.

AAF HEPA Filters with Prefilters

Installation steps for HEPA filters with prefilters.

Installing Ductwork

Installing Duct Pressure Taps

Indoor Air Quality (IAQ) Installations

Installing UV Lamps

Instructions for installing UV lamps in the IAQ section.

Installing PCO Panels and Carbon Filters

Replacing UV Light Bulbs

Top Discharge

Side Discharge

Installing Building Static Pressure Sensor Taps

Installing Discharge Air Temperature Sensor

Procedure for installing the discharge air temperature sensor.

Unit Wiring

Field Power Wiring

Guidelines for connecting field-supplied power wiring to the unit.

Field Control Wiring

Instructions for making low-voltage field wiring connections.

Field Output Signals

Description of available field output signals from the controller.

Unit Operation

Preparing Unit for Operation

Steps to prepare the unit for initial operation.

Power-up

Procedure for powering up the unit's control circuit.

Start Up Operating State

Description of the unit's initial start-up operating state.

Recirculating Operating State

Description of the unit's recirculating operating state.

Fan Only

Description of the unit's fan-only operating state.

Compressor Start

Procedure for preparing compressors for start-up.

Fan Operation

Details on fan operation and controller feedback.

Economizer Operation

Explanation of how the economizer operates for free cooling.

Compressor Operation

Overview of compressor configurations and staging methods.

Compressor Configuration - 4 Fixed

Details on units with four fixed-speed compressors.

Modulating Hot Gas Reheat (MHGRH)

Dehumidification Initiation

Initiation process for dehumidification using MHGRH.

Modulating Liquid Subcool/Hot Gas Reheat (MLSCRH+MHGRH)

Dehumidification Termination

Termination conditions for dehumidification using MLSCRH+MHGRH.

MHGRH Control & Arrangement

Control and arrangement details for MHGRH systems.

Humidification

Steam Supply Line Connection

Information on steam supply line connection sizes.

Start-up procedure

Maintenance

Maintenance checks to be performed during start-up.

Troubleshooting

VAV Box Output

Explanation of the VAV box output status in different modes.

Entering Fan Temperature Sensor

Duct High Pressure Limit

Convenience Receptacle/Section Lights

Propeller Exhaust Fan Option

Fan Prestarting Checks

Fan Maintenance

Damper Counterbalance Adjustment

Ultraviolet Lights Option

Ultraviolet Light Operation

Details on how the ultraviolet lights operate.

Check, Test and Start Procedures

Servicing High Voltage Control Panel Components

Before Start-up

Pre-start-up checks for control panel components.

Initial Manual Mode Start-Up

Procedure for initial start-up in manual control mode.

Power Up

Steps for powering up the unit and control system.

Supply Fan Start-up

Procedure for starting up the supply fan.

OA Damper Start-up

Return/Exhaust Fan Start-up

Cooling/Heating Start up

Supply Fan Start-up

Procedure for starting up the supply fan for cooling/heating.

Economizer/OA Damper Start-up

Steps for starting up the economizer and OA damper.

Fixed Speed Compressor Start-up

Scroll Compressor Rotational Direction

Instructions for verifying scroll compressor rotational direction.

Expansion Valve Superheat Adjustment (Thermal Expansion Valve)

Thermal Expansion Valve on Fixed Speed Compressor Circuits

Adjustment of superheat for fixed speed compressor expansion valves.

Electronic Expansion Valve on Variable Speed Compressor Circuits

Information on electronic expansion valve superheat settings.

Checking Superheat

Recommendations for checking superheat in the system.

Heating System Start-up

General

General procedures for starting the heating system.

Hot Water and Steam Heat

Air Balancing

Using the Keypad/Display

Navigation Mode

Explanation of navigation modes on the keypad/display.

Edit Mode

Procedure for entering and using edit mode for adjustments.

Smoke and Fire Protection

Smoke Detectors

Information on installing and coordinating smoke detectors.

Ventilation Override Control

Emergency Shutdown

Freeze Protection

MicroTech® Remote User Interface

Features

Key features of the remote user interface.

MicroTech Field Installed Sensors

Space Sensor with tenant override

Details on space sensors with tenant override functionality.

DDC Space Sensors

Information on DDC space sensors and their capabilities.

Communicating Network Space Sensors

Details on communicating network space sensors.

R-32 Guidelines (R-32 Units Only)

Safety Considerations

Safety guidelines specific to R-32 refrigerant units.

Field Installation Considerations

Considerations for field installation of R-32 refrigerant systems.

Minimum Room Area

Altitude Considerations for Minimum Room Area

Adjustments to minimum room area based on altitude.

Leak Mitigation System and Sensors

Performing Service

Safety and procedural guidelines for performing service.

Remove Ignition Sources

Instructions to remove potential ignition sources before service.

Personnel Awareness

Ensuring personnel are aware of work being conducted.

Check for Presence of Airborne Refrigerant

Checking the area for airborne refrigerant before work.

Presence of fire extinguisher

Ensuring fire extinguishing equipment is available.

No Ignition Sources

Procedures to eliminate ignition sources during service.

Ventilated area

Ensuring adequate ventilation during service.

Checks to the refrigerating equipment

Checking refrigerating equipment and following guidelines.

Checks to electrical devices

Repairs to sealed components

Repair to intrinsically safe components

Cabling

Checking cabling for wear, corrosion, and environmental effects.

Detection of flammable refrigerants

Methods for detecting flammable refrigerant leaks.

Removal and evacuation

Charging procedures

Requirements for charging refrigerant systems.

Decommissioning

Procedures for decommissioning the unit and recovering refrigerant.

Labelling

Requirements for labeling decommissioned equipment.

Recovery

Recovery Cylinders

Guidelines for using and preparing refrigerant recovery cylinders.

Recovery Equipment

Requirements for ensuring recovery equipment is in good working order.

Recovered Refrigerant

Procedures for returning recovered refrigerant.

Compressor or Compressor Oils

Handling and Storage

Conditions for Safe Storage

Guidelines for safely storing the unit.

Disposal

Information and Training

Commissioning

Procedures for commissioning the unit and its components.

Maintenance

Procedures for performing maintenance on the unit.

Repair

Procedures for repairing the unit and its components.

Unit Maintenance

Servicing Control Panel Components

Procedures for servicing control panel components.

Example Wiring Diagram

Planned Maintenance

Unit Storage

Guidelines for storing the unit, including location and precautions.

Location

Recommended storage locations and precautions.

Preparation

Preparation steps before starting the unit after storage.

Supply (and Return) Fans

Preparation steps for the supply and return fans.

Cabinet Sections

Inspection and maintenance of cabinet sections.

Cooling Circuits

Preparation steps for the cooling circuits.

Restart

Procedure for restarting the unit after extended storage.

Daikin Applied Electric Heater Modules

Electric Heater General Information

General information about Daikin Applied electric heater modules.

Electric Heat Installation

Start-up

Start-up procedures for electric heat installation.

Manual Mode

Steps for operating electric heat in manual mode.

Automatic Mode:

Steps for operating electric heat in automatic mode.

Operation

Guidelines for operating the electric heater.

Maintenance

Maintenance requirements for electric heaters.

Electric Heater Step Controller

Stage Sequencing

Explanation of the S5 Series step controller's stage sequencing.

Vernier Operation

Description of the S5 Series step controller's vernier operation.

Electric Heat Step Controller Set-Up

Step Controller Troubleshooting

Electric Heater Wiring Diagrams

Daikin Applied Tubular Gas Heater Series

Unit Location and Clearances

Requirements for unit location and clearances.

Installation

General installation procedures for gas furnaces.

Electrical Requirements

Electrical requirements and codes for installation.

Flue Installation

Guidelines for installing the furnace flue assembly.

General Gas Furnace Information

Gas Furnace Manifold Diagrams

Diagrams illustrating gas furnace manifold configurations.

Sequences of Operation

VB1285 BPP Modulating Control - Standard and Split Manifolds

Sequences of operation for VB1285 modulating control.

VB1287 BPP Staged Control - Standard and Split Manifolds

Refrigeration Only Controls (ROC)

ROC Staging - Natural Gas

Staging information for ROC units using natural gas.

ROC Staging - Propane Gas

Electric Furnace Sequence of Operation

Daikin Applied Tubular Gas Heater Series

Unit Location and Clearances

Requirements for unit location and clearances.

Installation

General installation procedures for gas furnaces.

Electrical Requirements

Electrical requirements and codes for installation.

Flue Installation

Guidelines for installing the furnace flue assembly.

DPSA Gas Furnace Capacity Data

Ventilation and Flue Pipe Requirements

Installation

General installation procedures for gas furnaces.

Electrical Requirements

Electrical requirements and codes for installation.

Flue Installation

Guidelines for installing the furnace flue assembly.

Gas Piping Requirements

Gas Pressure Requirements

Requirements for inlet and operating gas pressures.

Field Gas Piping

Altitude Conversion

Gas Conversion

Condensate Management

Operations

Before Start-Up

Pre-start-up checks and requirements for gas furnaces.

Preliminary Start-Up

Preliminary steps before starting the furnace.

Operating Procedures

Burner and Gas Manifold Pressure Adjustment

Procedures for adjusting burner and gas manifold pressures.

Burner and Gas Manifold Pressure Adjustment Instructions

2-Stage Furnaces

Pressure adjustment instructions for 2-stage furnaces.

4-Stage Furnaces

Pressure adjustment instructions for 4-stage furnaces.

Modulating Furnaces

Pressure adjustment instructions for modulating furnaces.

Maxitrol EXA Star Controller

Primary Manifold Pressure Adjustment

Adjusting primary manifold pressure for the gas valve.

Modulating Valve Setting Adjustment

Adjusting the modulating gas valve settings.

Maxitrol EXA Star Valve Over Traveled State Calibration

Tools Required

List of tools needed for valve calibration.

Before Proceeding with Calibration

Pre-calibration checks and verification steps.

Calibration Procedure

Step-by-step procedure for calibrating the modulating valve.

Valve Setting

Service

Maintenance

Routine maintenance schedule and procedures for the heating system.

Monthly

Monthly maintenance tasks for the heating system.

Twice Yearly

Bi-annual maintenance tasks for the heating system.

Yearly

Annual maintenance tasks for the heating system.

Special Weather Events

Maintenance checks related to weather conditions.

Furnace Wiring Diagrams

Rooftop Equipment Warranty Registration Form

In-Warranty Return Material Procedure

Procedure for returning materials under warranty.

Rebel Applied Equipment Warranty Registration Form

GENERAL INFORMATION

General details required for warranty registration.

UNIT INFORMATION

Specific information about the unit for warranty registration.

Rebel Applied Equipment Warranty Registration Form

I. INITIAL CHECK

Initial checks to perform before starting the unit.

II. FAN DATA

Data related to supply and return/exhaust fan performance.

Rebel Applied Equipment Warranty Registration Form

III. START-UP COMPRESSOR OPERATION

Checks related to compressor start-up operation.

IV. PERFORMANCE DATA

Recorded performance data of unit components.

Rebel Applied Equipment Warranty Registration Form

IV. Hot Water Coil

Checks related to the hot water coil.

V. Chilled Water coil

Checks related to the chilled water coil.

VI. Heat Recovery

Checks related to the heat recovery system.

VII. ELECTRIC HEAT

Checks related to the electric heat system.

Rebel Applied Equipment Warranty Registration Form

VIII. FURNACE CHECK, TEST, & START

Procedures for furnace check, test, and start-up.

IX. MAINTAINING MICROTECH CONTROL PARAMETER RECORDS

Guidelines for maintaining MicroTech control parameters.

Quality Assurance Survey Report

Job Name:

Field for entering the job name for the survey.

1. Is there any shipping damage visible?

Question regarding visible shipping damage.

3. Did all sections of the unit fit together properly?

Question about the proper fit of unit sections.

4. Did the cabinet have any air leakage?

Question about cabinet air leakage.

5. Were there any refrigerant leaks?

Question regarding refrigerant leaks.

6. Does the refrigerant piping have excessive vibration?

Question about excessive refrigerant piping vibration.

7. Did all of the electrical controls function at start-up?

Question about electrical control function at start-up.

8. Did the labeling and schematics provide adequate information?

Question about the adequacy of labeling and schematics.

9. How would you rate the serviceability of the product?

Rating question for product serviceability.

10. How would you rate the overall quality of the product?

Rating question for overall product quality.

11. How does the quality of Daikin Applied products rank in relation to competitive products?

Question comparing Daikin Applied product quality to competitors.

Daikin Applied Training and Development

Warranty

Aftermarket Services

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