EasyManua.ls Logo

Danfoss MAGFLO MAG 1100 User Manual

Danfoss MAGFLO MAG 1100
84 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SAP No. 521H0879
DKFD.PS.027.W3.22
Handbook
MAGFLO
â
Electromagnetic flowmeters
Sensor types MAG 1100, MAG 3100, MAG 5100 W
Signal converter types MAG 5000, MAG 6000
[ ]
FLOW DIVISION - SIMPLY BETTER

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Danfoss MAGFLO MAG 1100 and is the answer not in the manual?

Danfoss MAGFLO MAG 1100 Specifications

General IconGeneral
BrandDanfoss
ModelMAGFLO MAG 1100
CategoryMeasuring Instruments
LanguageEnglish

Summary

MAGFLO® Electromagnetic Flowmeters

Product Introduction

Overview of MAGFLO® electromagnetic flowmeters, their applications, and key features like SENSORPROM® memory.

Mode of Operation

Explains the working principle based on Faraday's law, detailing sensor and signal converter functions and components.

Specifications

Sensor MAG 1100 and MAG 1100 Ex

Detailed specifications for MAG 1100 Ceramic, PFA, and MAG 1100 Ex sensor types, including pressure, temperature, and materials.

Sensor MAG 1100 FOOD

Technical specifications for the MAG 1100 FOOD sensor, covering hygienic adapters, temperature, and enclosure ratings.

Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W

Specifications for MAG 3100 series sensors with flanges, detailing medium temperature, liners, and operating pressure.

Sensor MAG 5100 W

Specifications for the MAG 5100 W sensor, including design, liner, temperature, and flange options.

Signal Converter MAG 5000 (1/4" to 48")

Technical details for the MAG 5000 signal converter, covering outputs, digital inputs, power supply, and approvals.

Signal Converter MAG 6000 (1/4" to 78")

Specifications for the MAG 6000 signal converter, including current/digital outputs, communication, and power supply options.

Safety Barrier (ia/ib) for Sizes Up to 12"

Details on safety barriers used with MAG 6000 and MAG 1100 Ex/3100 Ex sensors for hazardous areas.

Cleaning Unit

Specifications for the cleaning unit used with MAG 5000 and MAG 6000 rack mount systems to clean electrodes.

Meter Uncertainty

Details on meter uncertainty for MAG 5000/6000 converters with MAG 3100 W/MAG 1100 PFA or MAG 3100/MAG 1100 Ceramic/MAG 5100 W sensors.

Output Characteristics MAG 5000 and MAG 6000

Illustrates output characteristics for 0-20 mA, 4-20 mA, frequency, pulse output, relay, limit switch, and batch outputs.

Sensor Cables and Conductivity of Medium

Information on sensor cable requirements and the impact of medium conductivity on measurement accuracy.

Minimum Accept Data for Cable

Specifies minimum data requirements for cables used with MAGFLO® flowmeters, including resistance and capacitance.

HART® Communication Add-on Module

Details about the HART® communication standard and modes for MAG 5000/6000 converters.

Cable Specification (Supplied by Danfoss)

Specifications for standard and special cables supplied by Danfoss, including shielding and ambient temperature ratings.

Product Selection Guidelines

Sizing Table (1/4" to 78")

Provides a sizing table relating flow velocity, flow quantity, and sensor dimension size for flowmeter selection.

Minimum Conductivity

Specifies minimum conductivity requirements for different installation types and applications.

Liner Selection Guide

Guides the selection of appropriate liner materials for various applications and media types.

Electrode Selection Guide

Recommends electrode materials based on application requirements, chemical resistance, and media properties.

Installation Conditions

Provides guidelines for optimal installation of sensors, including orientation, pipe sections, and avoiding air bubbles.

Cleaning Unit

Explains the theory of operation for the cleaning unit, including AC and DC cleaning methods for electrode deposits.

Custody Transfer Approval

Information regarding custody transfer approval, including sealing and internal counter usage for billing.

Signal Converter MAG 5000 CT, 6000 CT Sealing

Describes the procedure for sealing signal converters approved for custody transfer applications.

Ex Installations

Details on Ex-installations, including safety barrier usage, sensor approvals, and marking definitions for hazardous areas.

Dimensions and Weight

Sensor MAG 1100

Provides dimensional data and weight information for the MAG 1100 sensor, including tables for different sizes and gasket options.

Sensor MAG 1100 FOOD

Presents dimensions and weight for the MAG 1100 FOOD sensor, including built-in length variations.

Accessories MAG 1100 FOOD

Details dimensions and specifications for accessories like weld-in and clamp adapters for the MAG 1100 FOOD sensor.

Sensor MAG 5100 W Dimensions

Presents detailed dimensions for the MAG 5100 W sensor across various nominal sizes and flange standards.

Sensor MAG 3100 and MAG 3100 W Dimensions

Provides dimensional data and weight for MAG 3100 and MAG 3100 W sensors, covering various flange types and sizes.

Signal Converter

Details dimensions and weights for different signal converter mounting types: integral, wall mount, and rack mount units.

Installation of Sensor

Potential Equalization (Grounding)

Explains the importance of potential equalization and methods for achieving it with different piping and gasket types.

Inlet Protection MAG 3100

Covers inlet protection requirements for MAG 3100 sensors, especially with abrasive liquids, using grounding rings.

Cathodic Protected Piping

Provides special attention notes for systems with cathodic protection, covering integral and remote installation grounding.

Installation of Signal Converter

Integral Installation MAG 5000 and MAG 6000

Step-by-step instructions for integral mounting of MAG 5000 and MAG 6000 signal converters onto sensor terminal boxes.

Remote Installation Sensor End

Instructions for remote sensor end installation, including SENSORPROM® unit transfer and cable connections.

Remote Installation Wall Mount

Detailed steps for wall mounting signal converters, including mounting brackets and pipe attachments.

Remote Installation Rack Mount

Guidance for installing signal converters in rack systems, including mounting SENSORPROM®, guide rails, and connection boards.

Installation Using Wall Mounting Kit

Instructions for mounting signal converters using a wall mounting kit, including enclosure and SENSORPROM® unit placement.

Installation Using Front of Panel Mounting Kit

Steps for installing signal converters via a front panel mounting kit, including enclosure fitting and cable connection.

Installation Using Back of Panel Mounting Kit

Procedure for installing signal converters using a back of panel mounting kit, covering enclosure and connection board mounting.

Signal Converter with Safety Barrier

Instructions for installing signal converters with safety barriers in rack systems, including SENSORPROM® unit and guide rail mounting.

Signal Converter with Cleaning Unit

Guidance for installing signal converters with cleaning units in rack systems, including SENSORPROM® unit and mode selection.

Electrical Connection

Signal Converter MAG 5000 and MAG 6000 Connection Diagram

Provides a detailed connection diagram for MAG 5000/6000 signal converters, showing power supply, outputs, and sensor connections.

Wiring Diagram for Signal Converter and Sensor

Illustrates wiring diagrams for integral and remote wall mount installations, including cable connections and grounding.

Start-up & Programming

Keypad and Display Layout

Explains the function of keypad keys and the layout of the alphanumeric display for flowmeter programming and operation.

Menu Build-up

Describes the menu structure, operator menu, and setup menu, including access modes and password protection.

MAG 5000 and MAG 6000 Menu Overview

Provides a menu overview map for MAG 5000 and MAG 6000 signal converters, detailing operator and setup menu navigation.

MAG 6000 CT Menu Overview

Presents the menu overview for the MAG 6000 CT signal converter, outlining navigation for operator and setup menus.

Basic Settings

Details basic settings for the signal converter, including main frequency, flow direction, Qmax, totalizers, and error level configuration.

Outputs

Explains the configuration of current, digital, and relay outputs for flow rate, pulse, frequency, and error signaling.

Digital and Relay Outputs

Details the setup for digital and relay outputs, including error level, error number, and direction/limit configurations.

Relay Output

Describes the functionality and configuration of the relay output, particularly for operating cleaning units.

External Input

Explains the configuration of external inputs for functions like batch control, totalizer reset, and forced outputs.

Sensor Characteristics

Details how to configure sensor characteristics, including SENSORPROM® status, sensor size, calibration, and excitation frequency.

Reset Mode

Provides instructions for resetting totalizers, batch cycle counters, and default settings, including factory password reset.

Service Mode

Explains the service mode for accessing advanced settings like current/digital outputs, relay output, and error logging.

Operator Menu Setup

Guides the setup of operator menu display lines, allowing customization of displayed information like flow rate and totalizers.

Product Identity (Read Only)

Details how to view product identity information, including converter and sensor type, serial numbers, and software versions.

Change Password

Instructions on how to change the operator password, including procedures for resetting it to the factory default.

Language Mode

Explains how to select the display language for the flowmeter interface from a list of available languages.

HART® Communication MAG 5000 HART or as Add-on Module

Covers HART® communication configuration, including short address, tag name, description, and software version.

Operator Menu: Flow Rate

Describes how to configure the operator menu to display flow rate and totalizer values on the primary display line.

Totalizer Reset

Explains how to reset totalizers, including specific procedures for hot/cold water and other liquids based on approval types.

Batch (Only available on MAG 6000)

Details batch control operations, including starting, pausing, stopping, and resetting the batch cycle counter.

Factory Settings/Available Settings

Lists factory default settings and available options for parameters like password, flow direction, outputs, and sensor characteristics.

Dimension Dependent Qmax.

Provides Qmax. values dependent on sensor dimensions for MAG 5100 W and MAG 1100/3100 series.

Dimension Dependent Batch and Pulse Output Settings

Lists batch and pulse output settings that are dependent on the sensor's dimension.

MAG 6000 CT Settings

Explains settings specific to MAG 6000 CT, including blocking of primary parameters during normal operation and totalizer reset options.

Error Handling

Describes the error system, including error pending, status log, acceptance levels, and how errors are displayed and remedied.

List of Error Numbers

Provides a comprehensive list of error numbers, their corresponding texts, comments, and recommended remedies.

Service

Converter Check List

A troubleshooting checklist to diagnose issues with MAGFLO® converters, covering power, connections, and output readings.

Troubleshooting MAG 5000 and MAG 6000

A table listing common symptoms, causes, and remedies for troubleshooting MAG 5000 and MAG 6000 flowmeters.

Check List MAG Sensor

Provides a checklist for inspecting MAG sensors, including coil resistance, insulation, and electrode circuit checks.

Coil Resistance Table

Lists coil resistance values for MAG 3100 and MAG 5100 W sensors across various sizes and flange types.

Ordering

Sensor MAG 1100

Part numbers and descriptions for ordering MAG 1100 sensors, including Ceramic, PFA, High Temperature, Ex, and FOOD versions.

Accessories MAG 1100 FOOD

Part numbers for accessories related to MAG 1100 FOOD, such as gaskets, adapters, and grounding rings.

Sensor MAG 3100 and MAG 3100 Ex

Part numbers for ordering MAG 3100 and MAG 3100 Ex sensors, covering nominal sizes, liner materials, flanges, and electrode types.

Sensor MAG 3100 W

Part numbers for ordering MAG 3100 W sensors, specifying ANSI/AWWA and DIN flange types with different liner materials.

Sensor MAG 5100 W

Part numbers for ordering MAG 5100 W sensors, detailing factory set Qmax., size, and flange types.

Signal Converter

Part numbers for ordering MAG 5000 and MAG 6000 signal converters, including blind, standard, and CT versions with various enclosures.

Signal Converter Rack Mount

Part numbers for MAG 5000 and MAG 6000 signal converters designed for rack and panel mounting, including inserts and accessories.

Accessories

Part numbers for various accessories, including cables, cable entries, sealing screws, terminal boxes, and SENSORPROM® units.

Calibration

Information on calibration options, including initial and re-calibration services, matched pairs, and accredited calibration procedures.

Related product manuals