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Danfoss VLT 8022 AQUA

Danfoss VLT 8022 AQUA
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VLT
®
8000 AQUA
Contents
Introduction
......................................................................................................... 4
Software version ....................................................................................................... 4
Definitions ................................................................................................................ 5
Safety regulations ..................................................................................................... 7
Warning against unintended start ............................................................................. 7
Introduction to Operating Instructions ....................................................................... 9
Control principle ..................................................................................................... 10
AEO - Automatic Energy Optimization .................................................................... 10
Example of application - Constant pressure regulation in water supply system ....... 12
PC software and serial communication ................................................................... 13
PC Software tools .................................................................................................. 13
Fieldbus options ..................................................................................................... 13
Profibus .................................................................................................................. 13
LON - Local Operating Network ............................................................................. 14
DeviceNet .............................................................................................................. 14
Modbus RTU .......................................................................................................... 14
Cascade Controller Option ..................................................................................... 17
Unpacking and ordering a VLT frequency converter ................................................ 25
Type code ordering number string ......................................................................... 25
TYPE CODE Table/Ordering form ........................................................................... 29
Installation ......................................................................................................... 30
General technical data ............................................................................................ 30
Technical data, mains supply 3 x 200 - 240 V ......................................................... 36
Technical data, mains supply 3 x 380 - 480 V ........................................................ 38
Technical data, mains supply 3 x 525 - 600 V ......................................................... 43
Fuses ..................................................................................................................... 48
Mechanical dimensions .......................................................................................... 51
Mechanical installation ............................................................................................ 54
General information about electrical installation ...................................................... 56
High voltage warning .............................................................................................. 56
Earthing .................................................................................................................. 56
Cables .................................................................................................................... 56
Screened/armoured cables .................................................................................... 56
Extra protection with regard to indirect contact ....................................................... 57
RFI switch .............................................................................................................. 58
High voltage test .................................................................................................... 61
Heat emission from VLT 8000 AQUA ...................................................................... 61
EMC-correct electrical installation ........................................................................... 62
Earthing/Grounding of screened/armoured control cables ...................................... 64
Electrical installation, enclosures ............................................................................. 65
Use of emc-correct cables ..................................................................................... 73
Tightening torque and screw sizes ......................................................................... 74
Mains connection ................................................................................................... 75
Motor connection ................................................................................................... 75
DC bus connection ................................................................................................ 77
High-voltage relay ................................................................................................... 77
Electrical installation, control cables ........................................................................ 78
Switches 1-4 .......................................................................................................... 79
Connection example VLT 8000 AQUA .................................................................... 81
Control unit LCP ..................................................................................................... 84
MG.83.A2.02 - VLT is a registered Danfoss trademark
1

Table of Contents

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Danfoss VLT 8022 AQUA Specifications

General IconGeneral
Power Range1.1 - 90 kW
Rated Power22 kW
Output Voltage0 - Input Voltage
Control MethodVVC+
Communication ProtocolsModbus RTU
Cooling MethodForced convection
Protection ClassIP20
Protection FeaturesOvercurrent, overvoltage, undervoltage, short circuit
Application FocusWater and wastewater applications
Product TypeAC Drive

Summary

Installation

General Technical Data

Provides essential technical specifications and parameters for the VLT 8000 AQUA.

General Information about Electrical Installation

Covers crucial electrical installation practices and warnings.

EMC-Correct Electrical Installation

Best practices for ensuring electromagnetic compatibility in installations.

Programming

Control Unit LCP

Describes the LCP as a complete interface for operation and programming.

Load and Motor 100-124

Configure regulation parameters and motor characteristics.

Sleep Mode

Optimizes energy saving by stopping the motor at low load.

Dry Run Detection

Shuts down pump to prevent damage during dry run conditions.

PID for Process Control

Maintains constant process condition by adjusting motor speed.

Serial Communication 500-556

Configures serial communication settings for the frequency converter.

Warning Words 1+2 and Alarm Word

Lists warning and alarm codes in Hex format for diagnostics.

List of Warnings and Alarms

Comprehensive list of warnings, alarms, and trip conditions.

All About VLT 8000 AQUA

Warnings and Alarms

Details specific warning and alarm conditions and their causes.

Factory Settings

Lists default parameter values and their configurations.

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