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Danfoss vlt aqua User Manual

Danfoss vlt aqua
205 pages
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Contents
1 How to Read this Instruction Manual
1-1
Copyright, Limitation of Liability and Revision Rights 1-1
Approvals 1-1
Symbols 1-2
2 Safety
2-1
General Warning 2-2
Before Commencing Repair Work 2-2
Special conditions 2-2
Avoid unintended Start. 2-3
Safe Stop Installation 2-4
Safe Stop of the Adjustable Frequency Drive 2-5
IT Line Power 2-7
3 How to Install
3-1
How to Get Started 3-1
Pre-installation 3-2
Planning the Installation Site 3-2
Receiving the Adjustable Frequency Drive 3-2
Transportation and Unpacking 3-3
Lifting 3-4
Mechanical Dimensions 3-6
Rated Power 3-13
Mechanical Installation 3-14
Terminal locations - frame size D 3-15
Terminal Locations - frame size E 3-17
Terminal Locations - frame size F 3-21
Cooling and Airflow 3-25
Field Installation of Options 3-30
Installation of Duct Cooling Kit in Rittal Enclosures 3-30
Outside installation/ NEMA 3R kit for Rittal enclosures 3-33
Installation on pedestal 3-35
Input plate option 3-37
Installation of Line Power Shield for Adjustable Frequency Drives 3-38
Frame size F Panel Options 3-39
Frame size F Panel Options 3-39
Electrical Installation 3-42
VLT AQUA High Power Instruction Manual Contents
MG.20.P3.22 - VLT
®
is a registered Danfoss trademark

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Danfoss vlt aqua Specifications

General IconGeneral
Supply Voltage200-240V, 380-500V, 525-600V
EnclosureIP20
FeaturesEnergy optimization
ApprovalsCE, UL, cUL
Input Voltage Range200-240V, 380-500V, 525-600V
Output Voltage Range0 to supply voltage
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Short circuit, Ground fault
Communication InterfacesPROFIBUS
Cooling MethodAir-cooled

Summary

Safety

Safety note

General safety precautions and warnings for installation and operation.

General Warning

General warnings regarding electrical hazards and necessary waiting times.

Caution

Cautionary notes regarding DC link capacitors and waiting periods before service.

Avoid unintended Start.

Precautions to prevent the motor from starting unintentionally.

Safe Stop Installation

Instructions for correctly installing the safe stop functionality.

Safe Stop of the Adjustable Frequency Drive

Details on the Safe Stop function and its safety category requirements.

How to Install

Quick set-up

Initial setup steps including LCP, AMA, and programming.

Mechanical Installation

Preparation and considerations for the mechanical installation process.

Cooling and Airflow

Details on cooling methods and required airflow rates for the drive.

Electrical Installation

Covers various aspects of the electrical installation process.

Power Connections

Details on cabling, fusing, and AC line input connections.

Grounding

Considerations for proper grounding for electromagnetic compatibility.

Fuses

Information on fuses for branch circuit, short-circuit, and overcurrent protection.

Electrical Installation - continued

Further details and diagrams for electrical installation.

Electrical Installation, Control Cables

Diagram showing electrical terminals and control cable wiring.

Final Set-up and Test

Steps for performing the final setup and testing of the drive.

Step 2. Enter the motor nameplate data in this parameter list.

Guide for entering motor data into the drive's parameters.

Step 3. Activate the Automatic Motor Adaptation (AMA)

Procedure for activating and performing the Automatic Motor Adaptation.

Step 4. Set speed limit and ramp time

Configuration of speed limits and ramp times for the drive.

Motor Thermal Protection

Information on the electronic thermal relay for motor overload protection.

How to operate the adjustable frequency drive

How to operate the Graphical LCP (GLCP)

Instructions for operating the Graphical Local Control Panel (GLCP).

[Quick Menu]

Explanation of the Quick Menu for fast parameter setup.

[Main Menu]

Function of the Main Menu for accessing all parameters.

[Alarm Log]

Instructions on how to access and view the alarm log.

[Hand On]

Enables GLCP control and motor start.

[Off]

Function to stop the connected motor.

[Auto On]

Enables control via terminals or serial communication.

[Reset]

Function to reset the drive after an alarm trip.

How to operate the numeric LCP (NLCP)

Instructions for operating the Numeric Local Control Panel (NLCP).

Changing Data

Step-by-step guide for changing parameter data values.

Initialization to Default Settings

Procedures for resetting the drive to its default settings.

How to Connect a PC to the Adjustable Frequency Drive

Instructions for connecting a PC to the drive for control and programming.

PC Software tools

Information on PC software tools available for drive configuration.

PC-based Configuration Tool MCT 10

Overview and features of the MCT 10 PC-based configuration tool.

MCT 10 Set-up Software

Details on the MCT 10 Set-up Software's capabilities and uses.

Save Adjustable Frequency Drive Settings:

Steps to save drive parameter settings to a PC.

Load Adjustable Frequency Drive Settings:

Steps to load drive parameter settings from a PC.

How to program the adjustable frequency drive

Parameter Set-up

Introduction to parameter setup and the organization of parameter groups.

Overview of parameter groups

Lists and describes the various parameter groups available for configuration.

Quick Menu Mode

How to access and utilize parameters through the Quick Menu.

Q2 Quick Set-up

Details the basic parameters required for quick drive setup.

Q3 Function Set-ups

Accessing and using function setups for various applications.

Main Menu Mode

How to access and navigate the main menu for parameter programming.

Parameter Selection

How to select parameter groups and individual parameters within the main menu.

Commonly Used Parameters - Explanations

Explanations of frequently used parameters for common applications.

Main Menu

Overview of all parameters available in the main menu.

0-** Operation / Display

Parameters related to drive operation and display configuration.

General Settings, 1-0*

Defining the drive's operating mode (open-loop or closed-loop).

1-00 Configuration Mode

Setting the primary operating mode of the drive.

Automatic Motor Adaptation (AMA)

Activating and performing the Automatic Motor Adaptation function.

Limits and Warnings

Parameter group for configuring operational limits and warnings.

Digital In/Out

Parameter group for configuring digital inputs and outputs.

Digital Inputs

Configuration options for various digital input functions.

Digital Outputs

Parameters for configuring the functions of digital outputs.

Relays

Parameters for configuring the functions of the drive's relays.

Function Relay

Defining specific functions for each relay output.

Analog In/Out

Parameter group for configuring analog inputs and outputs.

General Specifications

Protection and Features:

Overview of the drive's built-in protection features.

Troubleshooting

Alarms and warnings

How alarms and warnings are signaled and indicated.

Table 7.1: Alarm/Warning code list

List of alarm and warning codes with descriptions and parameter references.

Table 7.2: Alarm/Warning code list

List of alarms and warnings with parameter references.

WARNING 1, 10 volts low

Troubleshooting steps for a low 10V supply warning.

WARNING/ALARM 2, Live zero error

Troubleshooting steps for a live zero error on analog inputs.

WARNING/ALARM 3, No motor

Troubleshooting steps for a no motor connection warning.

WARNING/ALARM 4, Mains phase loss

Troubleshooting steps for mains phase loss or voltage imbalance.

WARNING/ALARM 7, DC overvoltage

Warning or alarm for DC overvoltage condition.

WARNING/ALARM 8, DC undervoltage

Warning or alarm for DC undervoltage condition.

WARNING/ALARM 9, Inverter overloaded

Warning or alarm for inverter overload condition.

WARNING/ALARM 10, Motor overload temperature

Warning or alarm for motor overload temperature condition.

WARNING/ALARM 11, Motor thermistor overtemp

Warning or alarm for motor thermistor overtemperature.

WARNING/ALARM 12, Torque limit

Warning or alarm for exceeding the torque limit.

WARNING/ALARM 13, Overcurrent

Warning or alarm for overcurrent condition.

ALARM 14, Ground fault

Alarm indicating a ground fault on motor phases.

ALARM 16, Short circuit

Alarm indicating a short circuit on motor terminals.

ALARM 29, Heatsink temp

Alarm indicating heatsink overtemperature.

ALARM 30, Motor phase U missing

Alarm indicating missing motor phase U.

ALARM 31, Motor phase V missing

Alarm indicating missing motor phase V.

ALARM 32, Motor phase W missing

Alarm indicating missing motor phase W.

WARNING/ALARM 35, Out of frequency range:

Warning or alarm when output frequency exceeds limits.

WARNING/ALARM 36, Mains failure

Warning or alarm indicating mains power failure.

ALARM 38, Internal fault

Alarm indicating an internal fault within the drive.

WARNING 47, 24 V supply low

Warning for low 24V supply to the control card.

WARNING 48, 1.8 V supply low

Warning for low 1.8V supply on the control card.

WARNING 49, Speed limit

Warning if motor speed is outside specified limits.

WARNING 59, Current limit

Warning when the current exceeds the set limit.

WARNING 62, Output frequency at maximum limit

Warning when the output frequency reaches its maximum limit.

WARNING 64, Voltage limit

Warning when the voltage exceeds its limit.

WARNING/ALARM/TRIP 65, Control Card Overtemperature

Warning, alarm, or trip due to control card overtemperature.

ALARM 68, Safe stop activated

Alarm indicating that the safe stop function has been activated.

ALARM 69, Power card temperature

Alarm indicating issues with the power card temperature.

WARNING/ALARM 71, PTC 1 safe stop

Warning/alarm for PTC 1 safe stop activation.

ALARM 72, Dangerous failure

Alarm indicating a dangerous failure with safe stop trip lock.

ALARM 92, No-flow

Alarm indicating a detected no-flow situation.

ALARM 93, Dry pump

Alarm indicating a dry pump condition.

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