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Danfoss VLT AutomationDrive - User Manual

Danfoss VLT AutomationDrive
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Safety
WARNING
HIGH VOLTAGE!
Frequency converters contain high voltage when connected
to AC mains input power. Installation, start up, and
maintenance should be performed by qualified personnel
only. Failure to perform installation, start up, and
maintenance by qualified personnel could result in death or
serious injury.
High Voltage
Frequency converts are connected to hazardous mains
voltages. Extreme care should be taken to protect against
shock. Only trained personnel familiar with electronic
equipment should install, start, or maintain this equipment.
WARNING
UNINTENDED START!
When the frequency converter is connected to AC mains, the
motor may start at any time. The frequency converter, motor,
and any driven equipment must be in operational readiness.
Failure to be in operational readiness when the frequency
converter is connected to AC mains could result in death,
serious injury, equipment, or property damage.
Unintended Start
When the frequency converter is connected to the AC mains,
the motor may be started by means of an external switch, a
serial bus command, an input reference signal, or a cleared
fault condition. Use appropriate cautions to guard against an
unintended start.
WARNING
DISCHARGE TIME!
Frequency converters contain DC link capacitors that can
remain charged even when AC mains is disconnected. To
avoid electrical hazards, remove AC mains from the
frequency converter before doing any service or repair and
wait the amount of time specified in Table 1
.1
. Failure to wait
the specified time after power has been removed prior to
doing service or repair on the unit could result in death or
serious injury.
Voltage (V) Minimum waiting time (minutes)
415
200 - 240 0.25 - 3.7 kW 5.5 - 37 kW
380 - 480 0.25 - 7.5 kW 11 - 75 kW
525 - 600 0.75 - 7.5 kW 11 - 75 kW
525 - 690 n/a 11 - 75 kW
High voltage may be present even when the warning LEDs are off!
Table 1.1 Discharge Time
Symbols
The following symbols are used in this manual.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
CAUTION
Indicates a situation that may result in equipment or
property-damage-only accidents.
NOTE
Indicates highlighted information that should be regarded
with attention to avoid mistakes or operate equipment at
less than optimal performance.
Approvals
Safety
VLT
®
AutomationDrive Operating
Instructions
MG.33.AJ.02 - VLT
®
is a registered Danfoss trademark

Table of Contents

Other manuals for Danfoss VLT AutomationDrive

Questions and Answers

  • L
    lopezjulieAug 17, 2025
    What causes a mains current imbalance greater than 3% in a Danfoss Media Converter?
    • L
      Linda EdwardsAug 17, 2025
      If the mains current imbalance is greater than 3% on your Danfoss Media Converter, and the imbalanced leg follows the wire, it indicates a power problem. Check the mains power supply. If the imbalance leg stays on the same input terminal, it suggests a problem with the unit, in which case you should contact your supplier.
  • A
    Amanda DavisAug 19, 2025
    What does it mean when motor current imbalance is greater than 3% on Danfoss Media Converter?
    • R
      ramirezjoshuaAug 19, 2025
      If the motor current imbalance is greater than 3% in your Danfoss Media Converter, and the imbalanced leg follows the wire, the problem is in the motor or motor wiring. Check the motor and motor wiring. If the imbalance leg stays on the same output terminal, it indicates a problem with the unit, and you should contact your supplier.
  • C
    Calvin FloresAug 22, 2025
    How to troubleshoot a dark or non-functional display on a Danfoss Media Converter?
    • N
      Nicholas OrozcoAug 22, 2025
      If the Danfoss Media Converter display is dark or not functioning, first check the input power source. Then, check for any missing or open fuses or tripped circuit breakers. If the issue persists, the LCP may not be receiving power, in which case you should replace the faulty LCP or connection cable. Also, check for any shortcuts on the control voltage or at the control terminals and ensure proper wiring. Confirm that you are using the correct LCP model (LCP 101 (P/N 130B1124) or LCP 102 (P/N. 130B1107)). Adjust the contrast by pressing [Status] + Up/Down arrows. If the display is still defective, replace the LCP or connection cable. For internal voltage supply faults, contact your supplier.
  • E
    Erin SimmonsAug 26, 2025
    What to do if the motor is not running with my Danfoss Media Converter?
    • A
      adampeckAug 26, 2025
      If the motor is not running on your Danfoss Media Converter, start by connecting the motor and checking the service switch. Ensure mains power is applied, especially if using a 24V DC option card. If the LCP is stopped, press [Auto On] or [Hand On] to run the motor, depending on your operation mode. Also, verify that a valid start signal is applied and that the motor coast signal is not active by applying 24V on terminal 27 or programming this terminal to No operation. Finally, check the reference signal source and program the correct settings.
  • L
    Lynn CabreraAug 28, 2025
    Why does the Danfoss Media Converter open power fuses or trip the circuit breaker?
    • C
      Cynthia LandryAug 28, 2025
      If the Danfoss Media Converter experiences open power fuses or a circuit breaker trip, check for and eliminate any phase to phase shorts. Perform a startup test to verify the motor current is within specifications. If the motor current exceeds the nameplate full load current, reduce the load. Also, tighten any loose connections.
  • T
    thomasmanuelAug 30, 2025
    What causes an intermittent display on a Danfoss Media Converter?
    • C
      Chelsea HarrisAug 30, 2025
      If the Danfoss Media Converter display is intermittent, it may be due to an overloaded power supply (SMPS) caused by improper control wiring or a fault within the frequency converter. If the display stays lit, check the wiring for shorts or incorrect connections. If the display continues to cut out, follow the procedure for a dark display.
  • R
    Raymond NunezSep 2, 2025
    How to fix a Danfoss Media Converter motor running in the wrong direction?
    • T
      tracy65Sep 2, 2025
      If the motor is running in the wrong direction with your Danfoss Media Converter, program the correct settings for motor rotation limits. Deactivate any active reversing signals. Refer to section 3.5 in the manual to check the motor rotation.
  • M
    Michelle BuchananSep 5, 2025
    Why is the Danfoss Media Converter motor not reaching maximum speed?
    • C
      Christopher LittleSep 5, 2025
      If the Danfoss Media Converter motor is not reaching maximum speed, program the correct limits for frequency. Also, program correct settings for the reference input signal scaling.
  • C
    carl30Sep 7, 2025
    What to do if Danfoss Media Converter motor will not brake?
    • J
      John SmithSep 7, 2025
      If the motor will not brake on your Danfoss Media Converter, check the settings in parameter group 2-0* DC brake and 3-0* Reference limits. Also, check for ramp down times that may be too short.
  • J
    Jennifer MillerSep 10, 2025
    Why is the motor speed unstable on my Danfoss Media Converter?
    • V
      Vicki BaldwinSep 12, 2025
      If the motor speed is unstable on your Danfoss Media Converter, check the settings in parameter group 1-6* Analog I/O mode. For closed loop operation, check settings in parameter group 20-0* Feedback.

Summary

Safety

HIGH VOLTAGE!

Explains high voltage risks and personnel requirements for safe operation.

UNINTENDED START!

Warns about unexpected motor start and the need for operational readiness.

DISCHARGE TIME!

Details capacitor discharge time requirement before service to prevent electrical hazards.

2 Installation

2.4 Electrical Installation

Provides detailed instructions for wiring the frequency converter, including mains, motor, and control.

2 Installation (cont.)

2.4.4 AC Mains Connection

Details how to connect the AC mains power to the input terminals.

2.4.5.2 Control Terminal Types

Details the types of available control terminals and their default settings.

2.4.2 Earth (Grounding) Requirements

Emphasizes the importance of proper grounding for operator safety and equipment protection.

2.4.5 Control Wiring

Explains how to connect control and serial communication wiring.

2.4.5.5 Control Terminal Functions

Explains how frequency converter functions are commanded by control input signals.

2.4.3 Motor Connection

Details how to connect the motor to the frequency converter output terminals.

2.4.5.8 Terminal 37 Safe Stop Function

Explains the Safe Stop functionality via terminal 37.

3 Start Up and Functional Testing

3.1 Pre-start

Covers critical steps and inspections before applying power to the unit.

3.1.1 Safety Inspection

Details essential safety checks before powering up the frequency converter.

3 Start Up and Functional Testing (cont.)

3.1.2 Start Up Check List

Provides a comprehensive checklist for validating the installation before powering.

3.2 Applying Power to the Frequency Converter

Guides on how to safely apply power to the frequency converter.

3.4 Automatic Motor Adaptation

Describes the test procedure for optimizing converter-motor compatibility.

3.8 System Start Up

Outlines the final steps for starting the system after setup and programming.

3.3 Basic Operational Programming

Explains essential programming steps for optimal converter performance.

5 About Frequency Converter Programming

5 About Frequency Converter Programming (cont.)

8 Warnings and Alarms

8 Warnings and Alarms (cont.)

8.4 Warning and Alarm Definitions

Provides a comprehensive list defining warnings and alarms and their causes.

8.4 Warning and Alarm Definitions (continued)

Details specific warnings and alarms, including their descriptions and parameter references.

9 Basic Troubleshooting

9.1 Start Up and Operation

Addresses common issues encountered during initial startup and operation.

9 Basic Troubleshooting (cont.)

9.1 Start Up and Operation (continued)

Troubleshoots specific symptoms like motor speed issues and connection problems.

10 Specifications (cont.)

10.3 Fuse Tables

Lists recommended fuse sizes for protecting the installation and converter.

10 Specifications (cont.)

10.3 Fuse Tables (continued)

Lists recommended fuse sizes for protecting the installation and converter.

Danfoss VLT AutomationDrive Specifications

General IconGeneral
Supply Voltage3 x 200-240 V ±10% 3 x 380-500 V ±10% 3 x 525-600 V ±10%
EnclosureIP20
Output Power Range0.25 kW - 1.5 MW
Communication ProtocolsModbus RTU
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Short circuit, Ground fault, Motor overload
Ambient Temperature Range-10°C to +50°C (14°F to 122°F)

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