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Danfoss VLT FCD 303

Danfoss VLT FCD 303
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VLT
®
FCD Series
Contents
Introduction to FCD 300
................................................................................ 3
Software version ...................................................................................................... 3
High voltage warning ............................................................................................... 4
These rules concern your safety ............................................................................... 4
Warning against unintended start ............................................................................. 4
Installation ........................................................................................................... 7
Mechanical measurements ..................................................................................... 7
Mechanical dimensions, FCD, motor mounting ........................................................ 7
Mechanical dimensions, stand alone mounting ........................................................ 7
Mechanical installation ............................................................................................. 8
General information about electrical installation ...................................................... 10
Electronics purchased without installation box ....................................................... 10
EMC-correct electrical installation .......................................................................... 11
Diagram ................................................................................................................. 13
RFI switches J1, J2 ................................................................................................ 13
Location of terminals .............................................................................................. 14
Mains connection ................................................................................................... 16
Pre-fuses ................................................................................................................ 16
Motor connection ................................................................................................... 16
Direction of motor rotation ..................................................................................... 16
Mains and motor connection with service switch ................................................... 16
Connection of HAN 10E motor plug for T73 .......................................................... 16
Parallel connection of motors ................................................................................. 17
Motor cables .......................................................................................................... 17
Motor thermal protection ....................................................................................... 17
Brake resistor ......................................................................................................... 17
Control of mechanical brake .................................................................................. 18
Electrical installation, control cables ....................................................................... 19
Connection of sensors to M12 plugs for T53, T63, T73 ........................................ 20
Electrical installation, control terminals ................................................................... 21
PC communication ................................................................................................ 21
Relay connection ................................................................................................... 21
Connection examples ............................................................................................ 22
Programming, FCD 300 ............................................................................... 26
The LCP 2 control unit, option ............................................................................... 26
Parameter selection ............................................................................................... 29
Operation & Display ............................................................................................... 31
Setup configuration ................................................................................................ 31
Load and Motor ..................................................................................................... 39
DC Braking ............................................................................................................ 43
Motortype, par, 147 - FCD 300 ............................................................................. 48
References & Limits ............................................................................................... 49
Handling of references ........................................................................................... 49
Reference function ................................................................................................. 53
Inputs and outputs ................................................................................................. 57
Special functions .................................................................................................... 66
PID functions ......................................................................................................... 68
Handling of feedback ............................................................................................. 70
Serial communication for FCD 300 ........................................................................ 77
MG.04.B7.02 - VLT is a registered Danfoss trademark
1

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Danfoss VLT FCD 303 Specifications

General IconGeneral
BrandDanfoss
ModelVLT FCD 303
CategoryDC Drives
LanguageEnglish

Summary

Introduction to FCD 300

Safety Information

Critical safety warnings and guidelines for installation and operation.

Flexible Installation Options

Stand Alone Mounting

Describes mounting the unit separately from the motor.

Motor Mounting Options

Details mounting directly on motor or on Danfoss Bauer motors.

Installation

Mechanical Dimensions and Spacing

Covers mechanical dimensions, spacing, and mounting clearance.

Mechanical Installation Details

Covers separation of parts, gasket tightening, and mounting considerations.

Motor Mounting Considerations

Details on mounting the unit onto the motor, including adaptor plates.

General Electrical Installation

Essential guidelines for safe and compliant electrical installation.

High Voltage Safety Precautions

Reinforces high voltage precautions and safe disconnection procedures.

Cable Routing and Earthing Practices

Guidelines for cable routing, separation, earthing, and screened cables.

EMC and Protection Measures

Discusses EMC compliance, earthing, and extra protection like ELCB relays.

Protective Earth Connection Details

Details the importance and methods of protective earth connection.

EMC-Correct Electrical Installation Practices

Provides general points for ensuring EMC-compliant electrical installations.

ATEX Correct Installation Requirements

Specific requirements for installing the FCD 300 in ATEX zone 22 environments.

Location of Terminals

Identifies terminal locations on the FCD 300 unit.

Terminal Connection Versions

Illustrates terminal layouts for different FCD 300 versions.

Mains and Motor Connection Details

Details mains connection, motor connection, and rotation direction.

Motor Connection Options

Details HAN 10E plug, parallel motors, and motor cable selection.

Motor Thermal Protection

Information on using the electronic thermal relay for motor protection.

Brake Resistor and Mechanical Brake Control

Instructions for connecting brake resistors and controlling mechanical brakes.

Control Cable Electrical Installation

Guidance on installing and terminating control cables, including earth loop prevention.

Sensor Connection to M12 Plugs

Wiring instructions for connecting sensors to M12 plugs for T53, T63, T73.

Control Terminal Electrical Installation

Detailed list of control terminals and their functions.

Programming FCD 300

StartStop and Pulse Control Functions

Configuring digital inputs for start/stop and pulse operations.

Preset Reference Configuration

How to configure and use preset references via digital inputs.

Local Control Panel (LCP 2)

Display Modes and Setup Navigation

Explains Display Mode IV and the two parameter setup modes (Menu, Quick Menu).

Quick Menu Operation with LCP 2

How to initiate and navigate the Quick Menu using the LCP 2.

Menu Mode Parameter Selection

How to access and select parameter groups in Menu mode.

Changing Parameter Data and Initialization Procedures

Procedures for changing parameter data and performing manual initialization.

Operation & Display Parameter Settings

Details on Language, Local/Remote Operation, and Local Reference parameters.

Setup Configuration Overview

Explains the concept of Setups and how to manage them.

Setup Management Functions

Covers Setup Shift, Active Setup, Programming Setup, and Setup Copying.

Local Control Configuration Options

Settings for local control modes and their interaction with other parameters.

Parameter 018 Data Change Lock

Preventing unauthorized parameter changes via control keys.

Power-Up Operation and Mode Locking

Defining power-up behavior and locking Hand mode.

Quick Menu Setup Configuration

Defining parameters to be included in the Quick Menu.

Load and Motor Configuration

Motor Nameplate Data Configuration

Setting motor nameplate data for power, voltage, frequency, current, and speed.

References and Limits

Inputs and Outputs

Digital Input Assignments and Functions

Table mapping digital input terminals and parameters to functions, with descriptions.

Serial Communication

Control Word FC Protocol Details

Detailed breakdown of control word bits for FC protocol.

Status Word FC Profile Details

Explains status word bits according to FC profile.

Control Word Fieldbus Profile Details

Control word bits for Fieldbus (Profibus) communication.

Status Word Profidrive Protocol Details

Explains status word bits for Profidrive protocol.

All About FCD 300

Warning and Alarm Message Overview

Lists and describes common warnings and alarms with LED indications.

Safeguards and Protection Mechanisms

Protection mechanisms against overload, short-circuits, voltage issues, and earth faults.

General Technical Data

Mains Supply, Output Data, and Torque Characteristics

Electrical specifications for mains supply, output, and motor torque.

Technical Data: Mains Supply 3 x 380-480 V

Output Current, Power, Cable, and Input Specifications

Electrical and physical specifications for output, input, motor, and power connections.

Factory Settings Overview

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