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Danfoss vlt FC 102 - User Manual

Danfoss vlt FC 102
188 pages
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Contents
1 How to Read these Operating Instructions
5
Copyright, Limitation of Liability and Revision Rights 5
Symbols 6
2 Safety
7
General Warning 8
Before Commencing Repair Work 8
Special conditions 8
Avoid unintended start 9
Safe Stop Installation 9
Safe Stop of the Frequency Converter 10
IT Mains 11
3 Introduction to the Low Harmonic Drive
13
Working Principle 13
IEEE519 Compliance 13
Ordering Form Type Code 14
4 How to Install
15
How to Get Started 15
Pre-installation 16
Planning the Installation Site 16
Receiving the Frequency Converter 16
Transportation and Unpacking 16
Lifting 17
Mechanical Dimensions 19
Mechanical Installation 24
Assembly of F Frame Sections 26
Control Wire Connection between Drive and Filter 28
Terminal Locations - Frame size D 29
Terminal Locations - Frame size E 30
Terminal Locations - Frame size F 32
Cooling and Airflow 34
Field Installation of Options 40
Installation of Input Plate Options 40
Installation of Mains Shield for Frequency Converters 40
Frame size F Panel Options 40
Electrical Installation 43
Power Connections 43
Mains Connection 54
Power and Control Wiring for Unscreened Cables 54
VLT HVAC Low Harmonic Drive Operating In-
structions Contents
MG.16.A1.02 - VLT
®
is a registered Danfoss trademark 1

Table of Contents

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Questions and Answers

  • M
    miguel47Sep 9, 2025
    Why is the stop delayed warning appearing on my Danfoss DC Drives?
    • S
      schultzcherylSep 9, 2025
      Stopping the motor has been delayed due to short cycle protection. Troubleshoot the system and reset the adjustable frequency drive after the fault has been cleared.
  • B
    Brett BarberAug 23, 2025
    Why does my Danfoss vlt FC 102 show a mains phase loss warning/alarm?
    • D
      Dave MurphyAug 23, 2025
      A phase might be missing on the supply side, or the line voltage imbalance could be too high. This message can also indicate a fault in the input rectifier on the adjustable frequency drive. Check the fuses to the frequency converter and the mains supply to the unit.
  • A
    Alex MartinAug 25, 2025
    Why am I getting a motor overload temperature warning/alarm on my Danfoss vlt FC 102 DC Drives?
    • K
      kerrideanAug 25, 2025
      The fault occurs when the motor runs with more than 100% overload for an extended period. Check for motor overheating.
  • J
    Joanna WallAug 27, 2025
    What causes a brake resistor short circuit warning on Danfoss DC Drives and how to fix it?
    • R
      Renee AndersonAug 27, 2025
      If a short circuit occurs, the brake function is disabled, and the warning appears. Remove power to the adjustable frequency drive and replace the brake resistor.
  • L
    Lori JonesAug 27, 2025
    What causes an inverter overload warning/alarm on my Danfoss DC Drives?
    • P
      Patricia HodgeAug 28, 2025
      The frequency converter has been running with more than 100% overload for too long. Compare the output current shown on the LCP with the frequency converter rated current.
  • S
    Shane JacksonAug 29, 2025
    How to fix an earth (ground) fault alarm on Danfoss vlt FC 102 DC Drives?
    • D
      David BlackAug 29, 2025
      There is current from the output phases to ground, either in the cable between the adjustable frequency drive and the motor, or in the motor itself. Remove power to the adjustable frequency drive and repair the ground fault.
  • M
    matthew49Sep 17, 2025
    What causes an external fan fault warning on Danfoss vlt FC 102?
    • B
      Brett PachecoSep 18, 2025
      The fan warning function is an extra protective function that checks if the fan is running/mounted. Check for proper fan operation.
  • B
    Bradley MooreSep 22, 2025
    What to do if I get a clock fault warning on my Danfoss vlt FC 102?
    • A
      Alexander ConradSep 22, 2025
      Time is not set or the RTC clock has failed. Reset the clock in 0-70 Date and Time.
  • C
    Cindy DavisSep 8, 2025
    What causes a low DC link voltage warning on Danfoss DC Drives?
    • K
      Kevin RobinsonSep 8, 2025
      The intermediate circuit voltage (DC) is lower than the low voltage warning limit. Check that the supply voltage matches the frequency converter voltage.
  • L
    Lisa ShortSep 4, 2025
    Why is the DC link voltage high on my Danfoss vlt FC 102 and what should I do?
    • N
      Nicole YoungSep 4, 2025
      The intermediate circuit voltage (DC) is higher than the high voltage warning limit. Connect a brake resistor.

Danfoss vlt FC 102 Specifications

General IconGeneral
CategoryDC Drives
ModelDanfoss VLT FC 102
Output voltage range0 to rated motor voltage
Power range0.37 kW to 200 kW
Communication interfacesRS-485
Protection featuresOvervoltage, undervoltage, overcurrent, short circuit, earth fault, overtemperature, motor thermal protection
Cooling methodAir-cooled
Enclosure ratingIP20, IP21, IP55 (depending on model)
ApprovalsCE, UL, cUL

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