EasyManua.ls Logo

Danfoss VLT HVAC Drive FC 102 User Manual

Danfoss VLT HVAC Drive FC 102
206 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operating Guide
VLT® AutomationDrive FC 302
90-710 kW, D9h-D10h and E5h-E6h Enclosed Drives
drives.danfoss.com

Table of Contents

Other manuals for Danfoss VLT HVAC Drive FC 102

Questions and Answers:

Danfoss VLT HVAC Drive FC 102 Specifications

General IconGeneral
EnclosureIP20, IP21, IP55
Ambient Temperature Range-10°C to +40°C
Storage Temperature Range-25°C to +70°C
Relative Humidity5-95% (non-condensing)
Communication ProtocolsModbus RTU, BACnet, Profibus
CertificationsCE, UL, cUL
Control PrinciplePWM
Cooling MethodForced air cooling
Input Voltage200-240V, 380-480V, 525-600V
Control Modessensorless vector control, closed loop vector control

Summary

Introduction

Purpose of this Operating Guide

Provides information for safe installation and commissioning of the AC drive, intended for qualified personnel.

Approvals and Certifications

Lists type approvals and certifications for Danfoss drives, with specific approvals on the drive nameplate.

Safety

Safety Symbols

Defines symbols used in the manual: DANGER, WARNING, CAUTION, NOTICE, indicating hazardous situations.

Qualified Personnel

Specifies that only qualified personnel with proven skills should handle the drive for safe operation.

Safety Precautions

Details critical safety warnings regarding discharge time, high voltage, and unintended start for safe operation.

Product Overview

Intended Use

Describes the enclosed drive as an electronic motor controller for regulating speed and torque in various environments.

What is an Enclosed Drive?

Explains the IP21/54 enclosure surrounding an IP20 drive, detailing the four enclosed drive models and their power ratings.

Drive Identification

Provides steps to identify the enclosed drive and its options by locating and interpreting the type code on the nameplate.

Power Ratings, Weight, and Dimensions

Presents detailed power ratings, dimensions, and weights for the D9h-D10h and E5h-E6h enclosures.

Control Compartment and Local Control Panel (LCP)

Details the control compartment's contents and the functionality of the Local Control Panel (LCP) and its menus.

Mechanical Installation

Items Supplied

Lists items supplied with the drive, emphasizing checking contents and packaging against the order confirmation.

Operating Environment

Discusses environmental factors like condensation, extreme temperatures, gases, and dust for proper operation.

Installation Requirements

Outlines essential installation requirements, including location, stability, space for cooling, and cable entry.

Cooling Requirements

Details cooling requirements, including clearance, airflow rates, and derating considerations for high temperatures/altitudes.

Installing the Enclosed Drive

Covers installing the enclosed drive, creating cable entries, and securing the cabinet to the floor.

Electrical Installation

Safety Instructions

Provides essential safety warnings for electrical installation, including overcurrent, induced voltage, and shock hazards.

EMC-compliant Installation

Details instructions for EMC-compliant installation, including shielded cables and proper ground connections.

Wiring Overview for D9h and D10h Enclosed Drives

Illustrates the basic wiring overview for D9h and D10h enclosed drives, showing connections for power, control, and motor.

Wiring Overview for E5h and E6h Enclosed Drives

Illustrates the basic wiring overview for E5h and E6h enclosed drives, detailing power, control, and motor connections.

Split Shipment Wiring Harnesses

Guides the connection of wiring harnesses when the drive is shipped in multiple cabinets, detailing specific connections.

Control Compartment Wiring

Covers wiring within the control compartment, including safety precautions, interior view, and terminal descriptions.

Connecting Motor, Mains, and Ground Cables

Provides guidance on power cabling, grounding considerations, and connecting mains, motor, and ground cables.

Installing Upstream Fuses

Details upstream fuse considerations and provides recommended fuse ratings for IEC and UL installations.

Pre-start Check

Pre-start Check List

A comprehensive checklist covering motor, switches, auxiliary equipment, wiring, grounding, fuses, and cooling.

Commissioning

Applying Power to the Drive

Instructions for safely applying power to the drive after verifying readiness, including safety warnings.

Programming the Drive

Explains parameter overview, navigation, and provides examples for programming the drive for specific applications.

Testing Before System Start-up

Details procedures for testing motor rotation and encoder rotation to ensure correct functionality before full operation.

Parameter Settings

Covers parameter setting overview and procedures for uploading/downloading and restoring factory default settings.

Wiring Configuration Examples

Application Examples

Provides a quick reference for common applications, detailing parameter settings and wiring examples.

Programming a Closed-loop Drive System

Illustrates the basic setup for a closed-loop drive system, including motor, drive, encoder, and brake components.

Wiring Configuration: Speed

Details wiring configurations for analog and manual speed references, covering voltage and current inputs.

Wiring Configuration: Feedback

Explains wiring configurations for analog current and voltage feedback transducers (2-wire, 3-wire, 4-wire).

Wiring Configuration: Run/Stop

Covers wiring configurations for run/stop commands with external interlock and without external interlock.

Wiring Configuration: Mechanical Brake Control

Details wiring and parameter settings for controlling a mechanical brake, including start delay and current settings.

Wiring Configuration for Torque and Stop Limit

Explains how to configure torque and stop limits for applications like hoisting, integrating with mechanical brakes.

Maintenance, Diagnostics, and Troubleshooting

Maintenance and Service

Provides guidance on routine checks, preventing breakdowns, and replacing parts with authorized Danfoss components.

Status Messages

Explains status messages displayed on the LCP, covering operating modes, reference sites, and operation status.

Warnings and Alarms

Categorizes and explains various warnings and alarms, including their causes, troubleshooting steps, and indicator lights.

Troubleshooting

Offers solutions for common symptoms like display issues, motor problems, and connection errors based on cause and test.

Specifications

Electrical Data

Provides detailed electrical data for mains supply, motor output, and cable specifications across various models.

Mains Supply

Specifies suitability for circuits, supply terminals, voltage, frequency, imbalance, power factor, and environment.

Motor Output and Motor Data

Details output voltage, torque characteristics, and ambient conditions relevant to motor operation and drive.

Ambient Conditions

Lists specifications for vibration, THDv, humidity, aggressive environments, temperature, altitude, and EMC standards.

Control Input/Output and Control Data

Describes control card features like USB, STO terminal, digital/analog I/O, and RS485 serial communication.

Filter Specifications

Provides specifications for Passive Harmonic Filters, Line Reactors, dU/dt Filters, and Sine-wave Filters.

Fuses, Circuit Breakers, and Switches

Details recommendations for fuses, circuit breakers, and switches for drive protection and installation compliance.

Enclosure Dimensions

Presents exterior dimensions for D9h, D10h, E5h, and E6h enclosures, including pedestal options.

Enclosure Airflow

Illustrates airflow paths for sine-wave filter, PHF, and drive cabinets, specifying clearance requirements.

Appendix

Conventions

Explains conventions used in the manual, including numbered lists, bullet lists, and italicized text meanings.

Abbreviations

Provides a glossary of terms, abbreviations, acronyms, and symbols used throughout the document.

Required Parameter Settings for Drive Options

Lists essential parameter settings required for various drive options like filters and indicator lights.

Block Diagrams

Shows electrical power flow block diagrams for D9h/D10h and E5h/E6h enclosures.

Input Power Option Losses

Details typical power losses for Contactor, Fusible Disconnect, Non-fusible Disconnect, and MCCB options.

Related product manuals