Danfoss VLT FC 51 Series User Manual

Contents
1. Safety
3
Safety Instructions 3
Approvals 3
General Warning 3
Avoid unintended Start 4
Before Commencing Repair Work 5
2. Introduction 7
Type Code 7
3. Programming 9
How to Programme 9
Programming with MCT-10 9
Programming with LCP 11 or LCP 12 9
Status Menu 11
Quick Menu 11
Main Menu 12
4. Parameter Descriptions 13
Parameter group 0: Operation/Display 13
Parameter Group 1: Load/Motor 18
Parameter Group 2: Brakes 27
Parameter Group 3: Reference/Ramps 30
Parameter Group 4: Limits/Warnings 36
Parameter Group 5: Digital In/Out 39
Parameter Group 6: Analogue In/Out 44
Parameter Group 7: Controllers 50
Parameter Group 8: Communication 52
Parameter Group 13: Smart Logic 57
Parameter Group 14: Special Functions 65
Parameter Group 15: Drive Information 68
Parameter Group 16: Data Readouts 71
5. Parameter Lists 77
6. Troubleshooting 81
Index
82
VLT Micro Drive FC 51 Contents
MG.02.C2.02 - VLT
®
is a registered Danfoss trademark 1

Danfoss VLT FC 51 Series Specifications

General

Enclosure	IP20
Operating Temperature	-10°C to +40°C (without derating), up to +50°C (with derating)
Output Voltage	0 to input voltage
Protection Features	Overcurrent, overvoltage, undervoltage, short circuit, overload, overtemperature, ground fault
Cooling Method	Forced convection
Input Voltage	200-240V AC, 380-480V AC

Summary

1. Safety

1.1.1. High Voltage Warning

Warning about dangerous voltage when connected to mains.

1.1.2. Safety Instructions

Guidelines for safe connection and operation of the frequency converter.

1.1.4. General Warning

General safety warning regarding electrical hazards and discharge times.

1.1.6. Avoid unintended Start

Procedures to prevent accidental motor start-up.

1.1.8. Before Commencing Repair Work

Steps to follow before starting repair work on the unit.

3. Programming

3.1. How to Programme

Overview of methods for programming the frequency converter.

3.2. Status Menu

Description of the Status Menu and its navigation.

3.3. Quick Menu

How to access and use the Quick Menu for frequent parameters.

3.4. Main Menu

Guide to accessing and navigating the Main Menu for all parameters.

4. Parameter Descriptions

4.1. Parameter group 0: Operation/Display

Description of parameters related to operation and display.

0-10 Active Set-up

Configuration of the active set-up for motor control.

0-11 Edit Set-up

Parameters for editing set-ups via LCP or bus.

4.1.2. 0-4* LCP Keypad

4.1.3. 0-5* Copy/Save

Parameters for copying and saving set-ups and parameters.

4.1.4. 0-6* Password

Setting up passwords for parameter access protection.

4.2. Parameter Group 1: Load/Motor

1-00 Configuration Mode

Selecting the application control principle for remote reference.

1-01 Motor Control Principle

Choosing between U/f and VVC+ motor control methods.

1-03 Torque Characteristics

Setting torque characteristics for different application needs.

4.2.1. 1-2* Motor Data

1-24 Motor Current

Inputting motor current from nameplate data.

1-25 Motor Nominal Speed

Inputting motor nominal speed from nameplate data.

1-29 Automatic Motor Tuning (AMT)

Function to optimize motor performance via automatic tuning.

4.2.2. 1-3* Adv. Motor Data

Adjusting advanced motor data using various methods.

1-30 Stator Resistance (Rs)

1-33 Stator Leakage Reactance (X1)

Setting the stator leakage reactance of the motor.

1-35 Main Reactance (X2)

Setting the main reactance of the motor.

4.2.3. 1-5* Load Independent Setting

Setting parameters independent of motor load.

1-55 U/f Characteristic - U

Defining voltage points for manual U/f characteristic matching.

1-56 U/f Characteristic - F

4.2.4. 1-6* Load Dependent setting

Adjusting load dependent motor settings.

1-60 Low Speed Load Compensation

1-61 High Speed Load Compensation

1-62 Slip Compensation

1-63 Slip Compensation Time

4.2.5. 1-7* Start Adjustments

Configuring various start functions for different applications.

1-71 Start Delay

1-72 Start Function

1-73 Flying Start

4.2.6. 1-8* Stop Adjustments

1-80 Function at Stop

1-82 Min. Speed For Function at Stop [Hz]

4.2.7. 1-9* Motor Temperature

Monitoring motor temperature and setting warnings/alarms.

1-90 Motor Thermal Protection

1-93 Thermistor Resource

4.3. Parameter Group 2: Brakes

Parameters for configuring brake functions.

4.3.1. 2-** Brakes

4.3.2. 2-0* DC-Brake

Parameters for DC-braking a rotating motor.

2-00 DC Hold Current

2-01 DC Brake Current

2-02 DC-Braking Time

4.3.3. 2-1* Brake Energy Function

Selecting dynamic braking parameters like resistor or AC brake.

2-04 DC-Brake Cut-in Speed

2-17 Over-Voltage Control

4.3.4. 2-2* Mechanical Brake

2-20 Release Brake Current

2-22 Activating Mechanical Brake

4.4. Parameter Group 3: Reference/Ramps

Parameters for reference handling and ramp configuration.

4.4.1. 3-** Reference/ Ramps

4.4.2. 3-0* Reference Limits

3-00 Reference Range

3-02 Minimum Reference

3-03 Maximum Reference

4.4.3. 3-1* References

Setting reference sources and selecting preset references.

3-18 Relative Scaling Reference Source

4.4.4. 3-4* Ramp 1

Parameters for configuring ramp type and times.

3-40 Ramp1 Type

3-41 Ramp1 Ramp-up Time

3-42 Ramp1 Ramp-down Time

3-80 Jog Ramp Time

3-81 Quick Stop Ramp Time

4.5. Parameter Group 4: Limits/Warnings

Parameters for configuring limits and warnings.

4.5.1. 4-** Motor Limits

4.5.2. 4-1* Motor Limits

Defining speed, torque, and current working ranges for the motor.

4.5.3. 4-5* Adjustable Warnings

4-50 Warning Current Low

4-51 Warning Current High

4-58 Missing Motor Phase Function

4.5.4. 4-6* Speed Bypass

4-61 Speed Bypass From [Hz]

4-63 Speed Bypass To [Hz]

4.6. Parameter Group 5: Digital In/Out

Parameters for configuring digital inputs and outputs.

4.6.1. 5-** Digital In/Out

4.6.2. 5-1* Digital Inputs

Configuring functions for the input terminals.

4.6.3. 5-4* Relays

5-40 Function Relay

4.6.4. 5-5* Pulse Input

Configuring pulse input for terminal 33.

5-55 Terminal 33 Low Frequency

5-56 Terminal 33 High Frequency

5-57 Terminal 33 Low Ref./ Feedb. Value

5-58 Terminal 33 High Ref./ Feedb. Value

4.7. Parameter Group 6: Analogue In/Out

Parameters for configuring analog inputs and outputs.

4.7.1. 6-** Analog In/Out

4.7.2. 6-0* Analog I/O Mode

Setting up the analog I/O configuration.

6-00 Live Zero Timeout Time

6-01 Live Zero Timeout Function

4.7.3. 6-1* Analog Input 1

Configuring scaling and limits for analog input 1 (terminal 53).

6-10 Terminal 53 Low Voltage

6-11 Terminal 53 High Voltage

6-19 Terminal 53 Mode

4.7.4. 6-2* Analog Input 2

Configuring scaling and limits for analog input 2 (terminal 60).

6-22 Terminal 60 Low Current

6-23 Terminal 60 High Current

6-24 Terminal 60 Low Ref./ Feedb. Value

4.7.6. 6-9* Analog Output

6-90 Terminal 42 Mode

6-91 Terminal 42 Analog Output

6-92 Terminal 42 Digital Output

6-93 Terminal 42 Output Min. Scale

6-94 Terminal 42 Output Max. Scale

4.8. Parameter Group 7: Controllers

Parameters for configuring application controls.

4.8.1. 7-** Controllers

4.8.2. 7-2* Process Ctrl. Feedb

Selecting feedback sources and handling for Process PI Control.

7-20 Process CL Feedback Resources

4.8.3. 7-3* Process PI Control

7-30 Process PI Normal/Inverse Control

7-31 Process PI Anti Windup

7-32 Process PI Start Speed

7-33 Process PI Proportional Gain

7-34 Process PI Integral Time

7-38 Process PI Feed Forward Factor

7-39 On Reference Bandwidth

4.9. Parameter Group 8: Communication

Parameters for configuring communication settings.

4.9.1. 8-** Communication

4.9.2. 8-0* General Settings

8-01 Control Site

8-02 Control Word Source

8-03 Control Word Timeout Time

8-04 Control Word Timeout Function

8-06 Reset Control Word Timeout

4.9.3. 8-3* FC Port Settings

Parameters for configuring the FC Port.

4.9.4. 8-30 Protocol

8-31 Address

8-32 FC Port Baud Rate

8-33 FC Port Parity

8-35 Minimum Response Delay

8-36 Max Response Delay

4.9.5. 8-5* Digital/Bus

Configuring control word merging for digital/bus inputs.

8-50 Coasting Select

8-56 Preset Reference Select

4.10. Parameter Group 13: Smart Logic

Parameters for programming the Smart Logic Controller.

4.10.1. 13-** Programming Features

4.10.2. 13-0* SLC Settings

Settings to activate, deactivate, and reset the Smart Logic Control.

13-00 SL Controller Mode

13-01 Start Event

13-02 Stop Event

13-03 Reset SLC

4.10.3. 13-1* Comparators

Configuring comparators for comparing variables to fixed values.

13-10 Comparator Operand

13-11 Comparator Operator

13-12 Comparator Value

4.10.4. 13-2* Timers

Using timer results to define events or logic rules.

13-20 SL Controller Timer

4.10.5. 13-4* Logic Rules

Combining boolean inputs using logical operators for rules.

13-40 Logic Rule Boolean 1

13-41 Logic Rule Operator 1

13-43 Logic Rule Operator 2

13-44 Logic Rule Boolean 3

4.10.6. 13-5* States

Parameters for programming the Smart Logic Controller states.

13-51 SL Controller Event

13-52 SL Controller Action

4.11. Parameter Group 14: Special Functions

Parameters for configuring special frequency converter functions.

4.11.1. 14-** Special Functions

4.11.2. Inverter Switching, 14-0*

Parameters for configuring the inverter switching frequency.

14-01 Switching Frequency

14-03 Overmodulation

4.11.3. 14-1* Mains Monitoring

Functions for handling imbalance on mains.

14-12 Functions at Mains Imbalance

4.11.4. Trip Reset, 14-2*

Configuring auto reset, special trip handling, and self-test.

14-20 Reset Mode

14-21 Automatic Restart Time

14-22 Operation Mode

4.11.5. 14-4* Energy Optimizing

Adjusting energy optimization level in VT and AEO modes.

14-41 AEO Minimum Magnetization

4.12. Parameter Group 15: Drive Information

4.12.1. 15-** Drive Information

4.12.2. 15-0* Operating Data

Parameters for operating data like hours, kWh, power ups.

15-00 Operating Time

15-01 Running Hours

15-07 Reset Running Hours Counter

4.12.4. 15-3* Fault Log

Viewing a fault log showing reasons for the ten latest trips.

15-30 Fault Log: Error Code

4.12.5. Drive Identification, 15-4*

Read-only information about hardware and software configuration.

15-40 FC Type

15-51 Frequency Converter Serial Number

4.13. Parameter Group 16: Data Readouts

Parameters for data read-outs like references, voltages, and status.

4.13.1. 16-** Data Readouts

4.13.2. 16-0* General Status

Reading general status like references, control word, and status.

16-00 Control Word

16-01 Reference [Unit]

16-02 Reference %

16-03 Status Word

16-05 Main Actual Value %

4.13.3. 16-1* Motor Status

Parameters for reading the motor status values.

16-15 Frequency [%]

16-18 Motor Thermal

4.13.4. 16-3* Drive Status

Parameters for reporting the status of the frequency converter.

16-30 DC Link Voltage

16-34 Heat Sink Temp.

16-35 Inverter Thermal

16-36 Inv. Nom. Current

16-37 Inv. Max. Current

16-38 SL Controller State

4.13.5. 16-5* Ref. & Feedb.

Parameters for reporting reference and feedback input.

16-50 External Reference

16-51 Pulse Reference

16-52 Feedback

4.13.6. 16-6* Inputs and Outputs

Parameters for reporting digital and analog IO ports.

16-60 Digital Input 18, 19, 27, 33

16-68 Pulse Input

16-71 Relay Output [bin]

16-72 Counter A

16-73 Counter B

4.13.7. 16-8* FC Port

Parameter for viewing references from FC Port.

16-86 FC Port REF 1

4.13.8. 16-9* Diagnosis Read-Out

Parameters displaying alarm, warning, and status words.

16-90 Alarm Word

16-92 Warning Word

16-94 Ext. Status Word

6. Troubleshooting