Delta VFD-MS300 Series - User Manual

QUICK SETUP INSTRUCTIONS
FOR VARIABLE SPEED DRIVE
1 PHASE TO 3 PHASE
AND
3 PHASE TO 3 PHASE
Connect Live to R and Neutral to S for single phase input
supply
Connections U/T1, V/T2, W/T3 go to the motor
Connect 3 phase input supply to L1/R, L2/S, L3/T
Connections U/T1, V/T2, W/T3 go to the motor
V/F curve set up
Factory setting is General purpose
HAMILTON PH: 07 847 3374
CHRISTCHURCH PH: 03 666 3374
sales@rotatingmachinery.co.nz
AUCKLAND PH: 09 271 6063
info@brookmtl.co.nz
For remote stop and start connect between DCM
and MI1 (FWD) and MI2 (REV) (DCM is your common)
For remote Potentiometer connect the pot to +10V,
AVI and ACM (common).
Set 00.20 to 2 (Remote Potentiometer)
Set 00.21 to 1 (Remote ON/OFF setting)
Set 02.00 to 1 or 2 (2-wire operation control)
Instructions for Remote Setup
(Remote On/Off and Speed Variation)
Set 02.00 to 3 (3-wire operation control)
VFD-MS300 Series

Summary

Remote Setup Instructions

Remote Stop and Start Configuration

Connect DCM to MI1 (FWD) and MI2 (REV) for remote stop/start control.

Remote Potentiometer Setup

Connect potentiometer to +10V, AVI, and ACM for remote speed variation.

Remote Control Parameter Settings

Set parameters 00.20, 00.21, and 02.00 for remote operation modes.

V;F Curve Setup Options

General Purpose V;F Curve

Factory default V/F curve settings for general applications.

Fan & Hydraulic V;F Curve

V/F curve settings optimized for fan and hydraulic applications.

High Starting Torque V;F Curve

V/F curve settings for applications requiring high starting torque.

Important Safety and Wiring Notices

Qualified Electrician Requirement

Wiring and connection must be performed by a registered electrician to avoid voiding warranty.

Motor Compatibility and Configuration

Check motor suitability and configure terminals for VFD supply (DELTA for 1ph).

Quick Setup Parameter List

Factory Reset Parameter

Parameter 00.02 resets all settings to factory defaults for 50Hz.

Frequency Command Source

Parameter 00.20 sets the source for master frequency command (e.g., analog input).

Operation Command Source

Parameter 00.21 selects the source for master operation command (e.g., external terminals).

Motor Nameplate Parameter Configuration

Set parameters 01.00-05.04 to match motor nameplate specifications.

Auto-Tuning Procedure

Perform auto-tuning (05-00) after entering motor parameters for optimal performance.

Keypad Functions and Display

Control Panel Overview

Description of the VFD control panel buttons and their functions.

Keypad Function Descriptions

Details on the display items and their corresponding keypad functions.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

The VSD-MS300 Series is a Variable Speed Drive (VSD) designed for controlling the speed of electric motors. It offers a range of features for both simple and complex applications, suitable for various industrial and commercial settings.

Function Description

The primary function of the VSD-MS300 Series is to provide precise control over motor speed and operation. It achieves this by converting the fixed frequency and voltage of the incoming AC power supply into a variable frequency and voltage output, which then drives the motor. This allows for smooth acceleration and deceleration, energy savings, and improved process control.

The device supports both single-phase and three-phase power inputs, making it versatile for different electrical infrastructures. For single-phase supply, the motor must be connected in a DELTA configuration. For three-phase supply, users should consult the motor's nameplate for 400V connection details.

The VSD-MS300 Series incorporates various control methods to suit different application needs. It can be operated via a digital keypad, external analog input, or external UP/DOWN terminals, providing flexibility in how the motor speed is commanded. The device also includes features for setting maximum and minimum frequencies, acceleration and deceleration times, and motor parameters such as nameplate current, kW, speed (rpm), and number of poles.

An auto-tuning function is available to optimize the drive's performance with the connected motor. This function can perform either a dynamic test (motor unloaded) or a static test, ensuring efficient and stable operation.

Usage Features

The VSD-MS300 Series is designed for user-friendly operation, with a clear display and intuitive keypad for setup and control.

• Display and Keypad: The device features a Status Display that shows the drive's current status, and an LED Display that indicates frequency, voltage, current, and user-defined units. The keypad includes dedicated buttons for RUN, STOP/RESET, MODE, and ENTER, along with UP & DOWN keys for adjusting numerical values and parameters. A potentiometer is also integrated for local frequency control.
• Quick Setup: The manual provides a quick setup guide to get the drive operational efficiently. This involves a step-by-step process for setting key parameters such as the master frequency command source, operation command source, maximum and minimum frequencies, acceleration/deceleration times, and motor nameplate data. The system provides feedback (e.g., "End" for successful setting, "Err" for input data error) to guide the user through the configuration process.
• Parameter Management: Users can easily navigate through parameters using the UP & DOWN keys and confirm selections with the ENTER button. The device stores settings automatically, indicated by "End" flashing on the screen. The "MODE" button allows users to switch between different display modes and return to the main screen.
• Remote Control Setup: The VSD-MS300 Series supports remote control options, including external analog inputs and UP/DOWN terminals, allowing for integration into larger control systems. It also features communication capabilities, enabling control via various protocols for advanced applications.
• Fault Handling: The STOP/RESET button not only stops AC drive operation but also resets the drive after a fault has occurred, aiding in troubleshooting and recovery. The display can show "EF" for an external fault, providing immediate feedback on operational issues.
• Motor Parameter Configuration: The drive allows for detailed configuration of motor parameters, including nameplate current, kW, speed (rpm), and the number of motor poles (e.g., 2-pole for 3000rpm, 4-pole for 1500rpm). This ensures that the drive operates optimally with the specific motor it controls.
• Frequency and Voltage Matching: Users can set the maximum frequency and voltage output to match the motor's nameplate specifications, ensuring safe and efficient operation within the motor's design limits.

Maintenance Features

While the manual primarily focuses on setup and operation, several aspects contribute to the maintainability and longevity of the VSD-MS300 Series:

• Clear Wiring Diagrams: The manual provides detailed wiring diagrams for both single-phase and three-phase inputs, as well as control terminal connections. These diagrams are crucial for correct installation, which is a fundamental aspect of maintenance and preventing operational issues.
• Important Safety Notices: The manual emphasizes that wiring and connection must be carried out by a registered electrician, and that connection by an unqualified person voids the warranty. This ensures that the initial setup is performed correctly, minimizing the risk of damage or malfunction due to improper installation.
• Motor Suitability Check: Users are advised to check the suitability of the motor before attempting to connect it to the device. This proactive measure helps prevent compatibility issues that could lead to drive or motor damage, reducing the need for corrective maintenance.
• Parameter Reset Function: The ability to reset all parameters to factory settings (parameter 00.02) is a valuable maintenance feature. In cases of misconfiguration or troubleshooting, returning to default settings provides a known starting point for re-configuration, simplifying the diagnostic process.
• Error Indication: The device's ability to display error codes (e.g., "Err" for input data error, "EF" for external fault) aids in quick diagnosis of problems, allowing for targeted troubleshooting and reducing downtime.
• Comprehensive Manual Availability: For advanced setup and detailed troubleshooting, users are directed to the full manual, indicating that extensive information is available for in-depth maintenance and configuration tasks. This ensures that users have access to the necessary resources for complex issues.
• Robust Design Considerations: While not explicitly detailed as a maintenance feature, the inclusion of various control methods and protective functions (implied by fault indications) suggests a design aimed at reliable operation, which inherently reduces the frequency of maintenance interventions.

Delta VFD-MS300 Series Specifications

General

Braking Unit	Built-in
Control Mode	V/F Control, Sensorless Vector Control
Humidity	Less than 90% RH (non-condensing)
Cooling Method	Fan cooling
Enclosure Rating	IP20
Overload Capacity	150% for 1 minute
Communication Interface	RS-485
Protection Features	Overvoltage, undervoltage, overcurrent, overload, short circuit, overheating
Output Voltage	0 to Input Voltage
Power Range	0.2 kW to 22 kW
Operating Temperature	-10°C to 50°C
Storage Temperature	-20°C to 60°C