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Delta VFD-M Series - User Manual

Delta VFD-M Series
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English-1
Preface
Thank you for choosing DELTA’s high-performance VFD-M Series. The VFD-M Series is
manufactured with high-quality components and materials and incorporates the latest microprocessor
technology available.
Getting Started
This quick start will be helpful in the installation and parameter setting of the AC motor drives. To
guarantee safe operation of the equipment, read the following safety guidelines before
connecting power to the AC motor drives. For detail information, refer to the VFD-M User Manual
on the CD supplied with the drive.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power
has been turned off. To prevent personal injury, please ensure that power has turned off before
opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage
levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and
W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-M using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-M series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7. VFD-M series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive
easily damage by high-pressure.
2. There are highly sensitive MOS components on the printed circuit boards. These components
are especially sensitive to static electricity. To prevent damage to these components, do not
touch these components or the circuit boards with metal objects or your bare hands.
3. Only quality person is allowed to install, wire and maintain AC motor drive.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,
high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic
particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the
equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the
motor may be damaged. Please use a frequency inverter duty motor or add an AC output
reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V for 230V models (120V for 115V models,
480V for 460V models, 600V for 575V models) and the mains supply current capacity must
be 5000A RMS (10000A RMS for the 40hp (30kW) models).
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Summary

Preface

Getting Started & Safety

Safety Guidelines

Key safety warnings and cautions for installation, wiring, and operation.

Specifications

115 V Class Specifications

Technical data for the 115V class of AC motor drives.

230 V Class Specifications

Technical data for the 230V class of AC motor drives.

Specifications

460 V Class Specifications

Technical data for the 460V class of AC motor drives.

General Drive Features

Control System & Characteristics

Details on control system, resolution, and operational characteristics.

General Drive Features

Protection, Display, Environment & Wiring

Drive protection, display, environmental factors, and basic wiring diagram.

Digital Keypad Operation

Keypad Components & Functions

Explanation of the digital keypad's display panel and control buttons.

Keypad Usage Guide

Step-by-step instructions for setting parameters and operating the drive.

Power Terminals & Wiring

Model Specifications & Wire Gauge

Table of model names, current ratings, wire gauge, and torque specs.

Wire Type & Terminal Notes

Information on wire type and requirements for proper terminal connections.

Terminal Explanations

Main Circuit & Brake Terminals

Explanation of AC line input, motor output, and brake resistor terminals.

Control Wiring Diagrams (NPN Mode)

Diagrams and explanations for control wiring in NPN mode.

Terminal Functions

Multi-function Input Terminals

Details on the function and settings of multi-function input terminals.

Analog Signal Terminals

Information on analog voltage, current, and output signals.

Parameter Settings - Speed & Timing

Frequency & Operation Command Source

Parameters for setting frequency command and operation source.

Stop Method & Accel;Decel Times

Settings for stop method, output frequency, and acceleration/deceleration times.

Parameter Settings - Protection & Braking

Speed, Stall, and Overload Protection

Parameters for jog frequency, stall prevention, and overload settings.

DC Braking & Power Loss Management

Settings for DC braking, momentary power loss, and speed search.

Parameter Settings - Inputs & Outputs

Multi-function Input Terminal Configuration

Configuration options for multi-function input terminals.

Analog Output Signal & Gain

Parameters for analog output signal type and gain adjustment.

Parameter Settings - Outputs & Overload

Multi-Function Output Terminal Settings

Settings for multi-function output terminals and motor parameters.

Electronic Thermal Overload Relay Settings

Configuration for the electronic thermal overload relay.

Parameter Settings - Faults & Communication

Over-Torque, Fault Handling & Display

Settings for over-torque detection, fault handling, and user-defined display.

Communication Frequency & Skip Settings

Parameters for communication frequency and skip frequency settings.

Parameter Settings - Records & PLC

Fault Records & Parameter Lock;Config

Parameters for fault records and locking/configuring settings.

PLC Operation & Speed Step Durations

Settings for PLC operation modes and time duration for step speeds.

Parameter Settings - Communication & Control

Speed Durations & Communication Protocol

Parameters for speed step duration and communication protocol settings.

Energy Saving & Auto Accel;Decel

Settings for auto energy saving and adjustable acceleration/deceleration.

Parameter Settings - Voltage & PID

Auto Voltage Regulation & Motor Tuning

Parameters for Auto Voltage Regulation and auto motor tuning.

Control Modes & PID Feedback

Settings for control modes, PID set points, and feedback selection.

Parameter Settings - PID & Sleep

PID Control Parameters & Delays

Parameters for PID control gains, offsets, and input/output delays.

Sleep Mode & Save Frequency Settings

Settings related to sleep mode, frequency saving, and external control.

Parameter Settings - Advanced Control

Frequency Command & Braking Levels

Settings for secondary frequency command and software braking levels.

Index Functions & Communication Modes

Parameters for simple index functions and communication modes.

Fault Codes & Troubleshooting

Over Current, Voltage & Overheating Faults

Details on OC, OU, OH fault codes and their corrective actions.

Low Voltage & Overload Faults

Information on LU, OL fault codes and troubleshooting steps.

Fault Codes & Troubleshooting

EEPROM, External & Communication Faults

Covers EEPROM, External Fault, Communication errors and remedies.

Acceleration, Deceleration & Ground Faults

Details on OCa, OCd, OCN, CFA, GFF fault codes and troubleshooting.

Fault Codes & Dimensions

Hardware & Communication Faults

Information on remaining hardware and communication fault codes.

PID Feedback Faults & Drive Dimensions

Covers PID feedback faults and physical dimensions of the drive.

Drive Dimensions

Physical Dimensions by Model

Table showing physical dimensions (W, H, D) for various drive models.

Overview

The DELTA VFD-M Series is a high-performance AC motor drive designed for controlling the variable speed of 3-phase induction motors. It is manufactured with high-quality components and materials, incorporating the latest microprocessor technology to ensure reliable and efficient operation.

Function Description

The VFD-M Series utilizes SPWM (Sinusoidal Pulse Width Modulation) control, offering both V/F (Voltage/Frequency) and sensorless vector control modes. This allows for precise motor speed and torque control across a wide range of applications. The drive supports an output frequency range of 0.1 to 400 Hz, with a resolution of 0.1 Hz for both frequency setting and output frequency.

Key control features include auto-torque and auto-slip compensation, enabling a starting torque of 150% at 5.0 Hz. The drive is equipped with overload endurance, capable of sustaining 150% of rated current for one minute. It also features three skip frequency zones, with settings ranging from 0.1 to 400 Hz, to avoid resonant frequencies in the mechanical system. Acceleration and deceleration times are adjustable from 0.1 to 600 seconds, with four independent settings available.

Stall prevention is integrated, with a configurable level from 20% to 200% of the rated current. DC injection braking is available for quick stopping, with an operation frequency range of 0-60 Hz and an output range of 0-100% rated current. Start times for DC braking can be set from 0-5 seconds, and stop times from 0-25 seconds. The braking torque is approximately 20%, with potential for up to 125% with an optional brake resistor or externally mounted brake unit (1-15HP braking transistor built-in). An adjustable V/F pattern further enhances motor control flexibility.

The VFD-M Series offers various input and output options. Frequency setting can be done via a potentiometer (5KΩ/0.5W), 0 to +10VDC, 4 to 20mA, or an RS-485 interface. Multi-function inputs (0 to 5) support 7 steps, Jog, and up/down commands. Operation settings can be configured via the keypad or external signals. Multi-step selection (0 to 7), Jog, accel/decel inhibit, first to fourth accel/decel switches, counter, PLC operation, external Base Block (NC, NO), auxiliary motor control, driver reset, UP/DOWN key settings, and sink/source selection are all supported by the multi-function input signals.

For monitoring and indication, the drive provides multi-function output signals for AC drive operation, frequency attained, non-zero status, base block, fault indication, local/remote indication, PLC operation, auxiliary motor output, ready status, overheat alarm, and emergency stop. Analog output signals are available for frequency and current, and an alarm output contact (1 Form C or open collector) is included.

Additional operational functions include AVR (Automatic Voltage Regulation), S-Curve acceleration/deceleration, over-voltage and over-current stall prevention, fault records, adjustable carrier frequency, momentary power loss restart, auto tuning, frequency limits, parameter Lock/Reset, vector control, counter, PID Control, MODBUS communication, reverse inhibition, abnormal reset, abnormal re-start, digital frequency output, sleep/revival function, and 1st/2nd frequency source selections.

Usage Features

The digital keypad, LC-M02E, serves as the primary interface for programming and control. It features a display panel with a 6-key, 4-digit, 7-segment LED, and 4 status LEDs to show motor and drive parameters, as well as operation status (RUN, STOP, FWD, REV). The keypad allows users to set parameter numbers and change numerical data, such as frequency reference, using UP and DOWN keys. A potentiometer is available for master frequency setting. The ENTER key is used to confirm selected parameters or data changes, while the STOP/RESET key halts operation and resets parameters after a fault. The MODE key switches between normal and program modes, displaying AC drive status or allowing parameter selection.

The VFD-M Series is designed for ease of installation and maintenance. However, it is crucial to adhere to safety guidelines. AC input power must be disconnected before any wiring. After power-off, a hazardous voltage may still remain in the DC-link capacitors; a ten-minute wait is recommended for discharge to safe levels. Internal components or wiring should never be reassembled. Incorrect cable connections to input/output terminals can destroy the drive. The output terminals (U/T1, V/T2, W/T3) must never be connected directly to the AC mains power supply.

Proper grounding of the VFD-M using the ground terminal is essential and must comply with local laws. The VFD-M series is specifically designed for 3-phase induction motors and should not be used for 1-phase motors or other purposes, nor for life support or life safety situations.

Environmental conditions for installation are important: avoid high temperatures, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust/metallic particles. The drive should be used within its specified operating conditions to prevent fire, explosion, or electric shock. Children and unqualified personnel should be kept away from the equipment.

For long motor cables, a frequency inverter duty motor or an AC output reactor may be necessary to prevent damage to the motor's layer insulation. The rated voltage for the AC motor drive must be within specified limits (e.g., ≤240V for 230V models).

Maintenance Features

The VFD-M Series includes comprehensive protection functions such as self-testing, over voltage, over current, under voltage, overload, overheating, external fault, electronic thermal, and ground fault protection. These features contribute to the longevity and reliability of the device.

For maintenance, it is important not to perform Hi-pot tests on internal components, as the semiconductors are sensitive to high pressure. The printed circuit boards contain highly sensitive MOS components, which are susceptible to static electricity. Therefore, these components or circuit boards should not be touched with metal objects or bare hands. Only qualified personnel should install, wire, and maintain the AC motor drive.

The device's cooling method is fan-cooled, requiring regular checks to ensure ventilation holes are not obstructed and heatsinks are clean. The fan itself should be checked and cleaned periodically. Adequate spacing for ventilation must be provided during installation.

The drive's fault codes provide valuable diagnostic information for troubleshooting. For example, "Over current" (oC) may indicate incorrect motor horsepower, short circuits, or excessive loading, suggesting an increase in acceleration time or checking motor conditions. "Over voltage" (oU) could be due to input voltage outside the rated range, voltage transients, or motor regeneration, potentially requiring an increase in deceleration time or an optional brake resistor. "Overheating" (oH) points to high ambient temperature, obstructed ventilation, dirty heatsinks, or a faulty fan. "Low voltage" (Lu) suggests checking input voltage, sudden motor load, or incorrect wiring for 3-phase models. "Overload" (oL) indicates motor overload, requiring a reduction in torque compensation or a higher power drive model.

Other fault codes like "Internal EEPROM can not be programmed" (cF1) or "Internal EEPROM can not be read" (cF2) may require power cycling or resetting the drive to factory settings. "External Fault" (EF) indicates an external terminal is closed to GND, requiring a RESET command after the fault is cleared. "Auto accel/decel failure" (cFA) could be due to an unsuitable motor, excessive regenerative energy, or sudden load changes. "Ground fault" (GFF) suggests a short circuit at the output terminal, potentially damaging the power module. "Communication error" (cE1) points to loose connections or incorrect communication protocol. "External Base Block" (bb) indicates the external input terminal is active, requiring deactivation. "OC hardware error" (HPF) typically requires returning the device to the factory.

Regular monitoring of the total operation time (days and minutes) can help in scheduling preventive maintenance. The software version is also displayed for reference.

Delta VFD-M Series Specifications

General IconGeneral
Braking UnitBuilt-in
Control ModeV/F control, Sensorless Vector Control
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overheating, Short Circuit
Operating Temperature-10°C to +50°C
Overload Capacity150% for 60 seconds

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