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DEMAG DRC-MJ D3 User Manual

DEMAG DRC-MJ D3
68 pages
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211 338 44
User manual/assembly instructions
DRC-MJ D3 hand-held transmitter
719 IS 975
081019 enGB
43666644.eps

Table of Contents

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DEMAG DRC-MJ D3 Specifications

General IconGeneral
BrandDEMAG
ModelDRC-MJ D3
CategoryTransmitter
LanguageEnglish

Summary

1 General

1.1 Information on DRC-MJ Hand-held Transmitters

Provides overview of the product and its intended use for safe operation.

1.2 Information on the User Manual/Assembly Instructions

Explains the manual's role as an integral part and its availability.

1.3 Copyright

Outlines copyright protection and intended use of the manual's content.

2 Safety

2.1 General

Overview of safety aspects necessary for user and product protection.

2.2 Structure and Meaning of the Instructions

Explains how safety information is marked with symbols and signal words.

2.2.3 Further Information

Details 'IMPORTANT' and 'NOTE' symbols for product use and warnings.

2.3 Intended Use

Describes the DRC-MJ D3 transmitter's purpose for crane control and operator positioning.

2.4 Operating Personnel Requirements

Defines responsibilities for owners and qualifications for personnel.

2.4.1 Responsibility of the Owner

Outlines owner's legal product responsibility and safety obligations.

2.4.2 Qualification of Personnel

Lists required qualifications for specialist personnel.

2.4.3 Target Groups

Details activities and qualifications for operators, repair, service, and technicians.

2.5 Personal Protective Equipment

Lists required PPE like helmets, shoes, gloves, and glasses.

2.6 Spare Parts

Emphasizes using only genuine Demag spare parts to avoid damage.

2.7 Regular Inspections

Stresses the obligation for regular inspections of the transmitter.

3 Device Selection

3.1 DRC-MJ Scope of Delivery

Lists the items included in the complete delivery of the DRC-MJ D3 transmitter.

3.2 Available Radio Receivers

Details available DRC-DR and DRC-MP radio receiver models.

3.3 Accessories for DRC-MJ Hand-held Transmitters

Lists accessories like carrying straps, chargers, and spare parts.

3.4 Accessories for Crane Identification

Describes coding labels and direction foils for crane identification.

3.5 Casing Seal/Seal Breakage

Warns that breaking casing seals voids warranty rights.

4 Technical Data

Control Elements

Describes mini joysticks, STOP, signal, and special function buttons.

Screens

Details screen specifications like size, color, and operating temperature.

Radio Transmission

Provides data on transmitter output, range, and frequency.

Enclosure

Specifies the enclosure type (IP 55).

Battery Charger

Lists specifications for the battery charger and rechargeable battery.

4.1 Dimensions

Shows physical dimensions of the DRC-MJ D3 hand-held transmitter.

4.2 International Postal Approval

5 Transport, Packing, Storage

5.1 Transport Inspection

Instructs to check for transport damage and lodge claims if found.

5.2 Packing

Advises on proper disposal and recycling of packing materials.

5.3 Storage

Details conditions for storing the DRC radio controls and accessories.

6 Design and Function

6.1 Transmitter/Receiver Interface

Explains the system's design for wireless control of hoists and cranes.

6.2 Transmission Method

Describes the 2.4 GHz ISM band transmission and frequency-hopping system.

6.3 Power Supply for DRC-MJ Hand-held Transmitters

Details power sources, battery capacity display, and charging.

6.3.1 Display of Available Battery Capacity

Explains how battery status is shown on the transmitter screen.

6.3.2 Charging the Batteries

Provides instructions for charging the transmitter batteries using the plug-in charger.

6.3.3 Replacing the Batteries

Guides on replacing rechargeable batteries and using primary cells.

6.4 Identification and Screen Functions

Explains LED indicators and button symbols on the transmitter.

6.4.1 DRC-MJ D3 Hand-held Transmitter

Details the LED indicators for operating status.

6.4.2 with LED Screen

Describes the transmitter's screen and its displayed information.

6.4.2.1 General Display

Explains the Crane ID, selected crab display, and radio signal strength icon.

6.4.2.2 Additional Display Information

Details icons like battery, lock, STOP, 'no radio signal', and warning.

Icons in the First Main Row

Explains various status icons including fault, overload, brake, and universal outputs.

6.4.3 Compatibility

States that D3 generation units are not compatible with D2 or D1 units.

6.4.4 Identification Labels for the Crane Installation

Covers coding labels and direction symbols for crane identification.

6.4.4.1 Coding Labels

Details how to use coding labels for crane ID display.

6.4.4.2 Travel Direction Symbols

Explains the attachment and use of travel direction foils.

7 Putting DRC Radio Controls into Operation for the First Time

7.1 Safety Warnings

Warns about electric current hazards and the need for trained personnel.

7.2 Safety Instructions for Operation

Outlines crucial safety steps and the STOP button function.

7.3 Personnel Requirements

Specifies target groups and their qualifications for handling the system.

7.4 Initial Setup Procedures

Details steps for initial setup, including battery charging and crane ID.

7.5 System Operation Setup

Describes logging the transmitter onto the receiver and initial switching.

7.6 Single-Transmitter Operation

Explains the safety-relevant process of logging on a transmitter and assigning crane ID.

7.7 DRC-DR System Configuration

Details extended functions for DRC-DR systems and links to its manual.

7.8 Receiver Release Procedure

Explains how to release a DRC radio receiver from a transmitter.

7.9 Multiple Transmitter Operation

Covers logging, transferring, and logging off multiple transmitters onto one receiver.

8 Using DRC Radio Controls

8.1 Safety Warning

Warns against incorrect operation leading to severe injuries or damage.

8.2 Personnel Requirements

Lists target groups for operation, repair, and service, and their qualifications.

8.2.1 Target Groups

Details activities and qualifications for operators, repair, service, and technicians.

8.3 Check Before Starting Work

Outlines pre-operation checks for safe crane and system status.

8.3.1 Switching the Hand-held Transmitter On When Starting Work

Details the procedure to switch on the transmitter.

8.3.2 Checking the Radio System

Lists checks for battery, signal, crane ID, horn, and STOP button.

8.4 Crane Operation/Run

Explains how to start crane operation using the electronic On key.

8.4.1 On Key

Describes the function of the electronic On key for switching modes.

8.4.2 Functions in Crane Operation

Details the use of mini-joystick control elements for motion axes.

8.4.3 STOP Function

Explains the red STOP button's function for emergency stops and safe status.

8.4.4 Signal Button (Horn)

Describes the signal button for acoustic signals and limit switch tests.

8.4.5 F1 and F2 Function Keys

Mentions these keys control various functions based on receiver/system design.

8.4.6 Speed-Limit Function

Explains how to limit motion speeds and activate the function.

Activating the Speed-Limit Function

Provides steps to activate the speed-limit function.

Deactivating the Speed-Limit Function

Provides steps to deactivate the speed-limit function.

8.5 Taking the Equipment Out of Service at the End of the Shift

Instructs on switching to Standby or off to reduce power and prevent unauthorized use.

8.5.1 Storing Hand-held Transmitters That Are Not in Use

Advises on fully charging and removing batteries for long-term storage.

8.6 Radio Control System Operating Statuses

Details the different operating statuses of the transmitter.

8.6.1 Hand-held Transmitter Switched Off

Describes the state when the transmitter is off, with very low power consumption.

8.6.2 STOP Mode

Explains STOP mode, red LED, and no command transmission.

8.6.3 Run Mode

Details Run mode, green LED, and full transmitter functionality.

8.6.4 Standby Mode

Describes Standby mode, lock icon, reduced power, and deactivated connection.

8.6.5 Hand-held Transmitter Reset

Explains how to reset the transmitter by removing the battery pack.

9 Information Menu in Connection with DRC-DR

9.1 Activating the Information Menu

Provides steps to activate the information menu.

9.2 Selecting the Information Source

Guides on selecting the crane or crab control system.

9.3 & 9.4 Crab Selection and Start Screen

Explains activating crab selection and shows the information menu start screen.

9.5 Navigating in the Information Menu

Describes how to navigate through the information list.

9.6 Information Menu Data

Lists available data codes and descriptions in the information menu.

10 Fault Elimination

Troubleshooting Common Problems

Lists problems, screens, causes, and solutions for troubleshooting.

Troubleshooting Common Problems

Continues troubleshooting common issues like battery, response, and crane ID.

Troubleshooting Common Problems

Continues troubleshooting common issues like battery charging and receiver response.

11 Disposal

11.1 Personnel Requirements

Specifies personnel requirements for disposal tasks.

11.2 Disposal of the Radio Control System

Details steps for recycling and disposing of components and batteries.

12 Information

12.1 After-Sales Service

Explains how to contact after-sales service for technical information and spare parts.

DRC-MJ D3 Hand-Held Transmitter Parameter Programming

Target Groups

Lists service personnel and their qualifications.

P1 Menu for Programming Parameters

P1.1 Activating the Menu

Details how to activate the parameter programming menu.

P1.2 Further Information on Parameters

Provides detailed explanations of various programmable parameters.

Parameter Descriptions

Explains parameters for transmitter power, frequency, alarms, and illumination.

P1.3 Reversing Lifting/Lowering Motion

Allows reversing lifting/lowering direction via joystick, parameter code 507.

P1.3.1 Display Mode

Explains how to navigate parameter settings.

P1.3.2 Entry and Selection Mode

Details how to change parameter values.

P1.4 Electronic Gate for Left Joystick

Sets whether both left joystick axes can be controlled simultaneously, code 508.

P1.4.1 Display Mode

Explains navigation in entry/selection mode.

P1.4.2 Entry and Selection Mode

Details how to activate or deactivate the electronic gate.

P2 FCC and Industry Canada Information

P2.1 FCC Information

Lists FCC compliance rules and conditions for device operation.

P2.2 Industry Canada Information

Details Industry Canada compliance rules for the device.

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