DeWalt D36000 - Mounting the Cutting Cart Assembly; Assembling the Water Pump and Attachments; Mounting the Cutting Disc; Connecting the Machine to the Mains

8
ENGLISH
Cutting a Kerf (Fig. P)
The kerf indicator
56
helps to locate the path of the cuttingdisc.
1. Switch on the machine and wait for the cutting disc to reach fullspeed.
2. Push the cutting cart entirely through the cutting disc to cut a kerf in the wheel
56
.
3. Check that the cutting disc does not foul the cuttingcart.
4. Switch off themachine.
5. If the kerf is worn, a new kerf can becreated.
a. Loosen the locking screw
57
.
b. Rotate the wheel to expose uncutsurface.
c. Tighten the locking screw.
d. Cut a new kerf following the instructions as describedabove.
Checking and Adjusting the Bevel Angle (Fig. K, L)
1. Loosen the bevel adjustment knob
45
and move the saw head to the left. This is the 45°
bevelposition.
2. If adjustment is required, proceed as follows:
a. Turn the stop screw
50
in or out as necessary until the pointer
46
indicates 45°.
Checking that the Cutting Disc is Perpendicular to the Table
(Fig. K–M)
1. Loosen the bevel adjustment knob
45
.
2. Press the saw head to the right to ensure it is fully vertical and tighten the bevel
adjustmentknob.
3. Lower the arm to bring the cutting disc into its lowestposition.
4. Move the cutting cart until underneath thecuttingdisc.
5. Place a square
43
on the cutting cart and against the cutting disc asshown.
6. If adjustment is required, proceed as follows:
a. Loosen the bevel adjustment knob
45
and turn the vertical position adjustment stop
screw
49
in or out until the cutting disc is at 90° to the cutting cart as measured with
thesquare.
b. If the bevel pointer
46
does not indicate zero on the bevel scale
48
, loosen the
screw
47
that secures the pointer and move the pointer asnecessary.
Checking That the Crosscut Travel Is Perpendicular to the Fence
(Fig. N, O)
1. Lower the arm to bring the cutting disc into its lowestposition.
2. Move the cutting cart in front of thecuttingdisc.
3. Place a square
43
(not included with the tool) on the cutting cart and against the
fence
38
and just touching the cutting disc asshown.
4. Push the cutting cart through the cutting disc to check that the cutting disc traverses
parallel to thesquare.
5. If adjustment is required, proceed as follows:
a. Slacken the screws
51
holding the rail assembly to theframe.
b. Move the railmanually.
c. With the square placed against the fence, check again that the cutting disc traverses
parallel to the square and adjust asnecessary.
d. Tighten the screws
51
.
ADJUSTMENT

WARNING: Prior to adjustment always unplug thetool.

WARNING: To deduce the risk of injury, always verify the blade is adjusted to the correct
height and location in the centre of the cart groove before operating the saw.
Checking and Adjusting the Cutting Depth (Fig. A, L)
The rim of the cutting disc should always be at least 5 mm below the tablesurface.
1. Loosen the depth adjustment knob
44
.
2. Lower the arm to bring the cutting disc into its lowestposition.
3. Tighten the depth adjustmentknob.
4. Make a dry run by pushing the table entirely through the cutting disc. Check that the
cutting disc does not foul the cutting cart.
5. If adjustment is required, proceed as follows:
a. Loosen head lock knob
4
.
b. Adjust depth adjustment knob
44
until the cutting disc is at least 5mm below the
cutting cartsurface.
c. With the unit turned off, push the cutting cart past the cutting disc and ensure that the
cutting disc does not touch the cuttingcart.
d. Adjust the depth adjustment knob and tighten the locking wing nut
54
, then the head
lock knob
4
.
Connecting the Machine to the Mains (Fig. A)
1. Make sure the on/off switch
1
is in the offposition.
2. Connect the mains plug to a mainssupply.
3. Press the PRCD reset button on the mains cord and then move the on/off switch to the on
position if the machine does not start.
4. Arrange a drip loop in the cord connecting the machine to mains to prevent water from
dripping onto the plug. The drip loop is that part of the cord below the level of thesocket.
Mounting the Cutting Disc (Fig. J, M)
When mounting the cutting disc, pay attention that the cutting direction (arrow direction
on the cutting disc) corresponds with the direction of the arrow on the blade guard! The
maximum diameter cutting disc that can be fitted is 254 mm.
1. Loosen (do not remove) the cutting disc cover screw
20
on the side of the cutting disc
cover
5
. Pull the rubber side flap back and lift the cover toward the rear of thesaw.
2. Press spindle lock button
35
. Remove the cutting disc nut
33
with cutting wheel
wrench
25
provided. Remove outer flange
33
.

WARNING: To use the spindle lock, press the button as shown and rotate the spindle
by hand until you feel the lock engage. Continue to hold the lock button in to keep the
spindle fromturning.
3. Install the cutting disc
6
against the inner flange
34
with the rotational arrow facing
the same way as on the rotational arrow on the cutting disc cover. Press the spindle lock
button
35
while tightening the cutting discnut.
4. Replace cover and tighten the cutting disc cover screw
20
.
5. Adjust cutting disc depth (Refer to Checking and Adjusting the Cutting Depth).

WARNING: Never press the spindle lock while the cutting disc isrotating.

WARNING: To avoid the risk of injury, check that the guard is mounted correctly.
Assembling the Water Pump and Water Attachments (Fig. A, H)

WARNING: Befor installing the water pump into the basin, check to see if the supply cord
is not demaged.
1. Place the threaded fitting
26
onto the water pump
27
. Attach the clear water tube
28
to the threaded fitting (Fig.H).
NOTE: The ideal position for the water pump is in the front left corner of water basin, near
the drainplug.
2. Fill the basin with 19 litres clean of water. The pump should besubmerged.
NOTE: For longer pump life, always place the pump in a clean watersource.
NOTE: The edge of the water basin is the maximum fill line
60
. DO NOT fill the water
basin above the maximum water fillline.
3. Install the small rear water attachment
8
, large rear water attachment
9
, and splash
guard
10
ifneeded.
4. Install the small cutting cart water attachment
12
and large cutting cart water
attachment
13
ifneeded.
Mounting the Extension Table (Fig. G)
1. Hold the extension table
14
in front of the right-hand side of the cutting cart
assembly
11
.
2. Align the positioning pins
30
on the extension to the holes
31
in the sliding cart.
3. Place the extension against the slidingtable.
4. Tighten the clamp knob
29
.
Mounting the Cutting Cart Assembly to the Saw Frame Assembly
(Fig. E, F, T)
1. Turn the cutting cart stop knob
18
into the unlock position (Refer to Cutting Cart Stop
Knob) and slide the cutting cart onto therails.
2. Align the arrow on the rear of the cutting cart assembly
11
with the arrow on the rail on
the left of the saw frame assembly
16
.
3. Slide the cutting cart assembly onto the rail system clearing the cutting cart stop knob
18
with therollers.
4. Rotate the cutting cart stop knob into either the first or second posistion to keep the
cutting cart on the rails during use. Refer to Cutting Cart Stop Knob for description
ofpositions.
Motor Arm Assembly (Fig. A, C, D)
1. Place the water basin
15
on a flat, stable surface, or on thestand.
2. Place saw frame assembly
16
in the water basin
15
.
NOTE: Make sure the front of the saw frame assembly sits beneath the water basin
bracket
62
to ensure a secure fit (Fig.C).
3. Using the supplied hex key
24
remove the screws
23
from the saw frameassembly.
4. Place motor arm assembly
2
on the saw frameassembly (Fig.D).
5. Secure the saw head by installing two of the screws
23
into the holes closest to the rail.
Tighten the screws with the hex key provided. Install the other four screws in the other
four holes andtighten.
Wrench Storage (Fig. A, B)
Your wet tile saw comes supplied with the two hand tools you will need for assembly. A hex
key
24
and a cutting wheel wrench
25
are stored at the back of the motor arm assembly
2
.