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BA22ERT
DINGLI BA22ERT User Manual
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Section3-User Respon
sibility, Machine
Pre
p
aration and Ins
p
ection
Operation & Main
tenance Manual
Dingli Machinery
3-4
Figure 3-1 Machine Nomenclature
1
2
3
4
7
5
6
8
9
10
11
12
13
14
16
15
17
18
19
1. Platform Control Box
2. Platform
3. Jib Boom
4. Jib cylinder assembly
5. Second Boom
6. Upper Level Cylinder
7. Base Boom
8. T
elescope
Cylinder
9. Upper Lift Cylinder
10. Lower Level Cylinder
1
1. Upright
12. T
ower Boom 2
13. Lower Lift Cylinder
14. T
ower Boom 1
15. T
urret
16. Counterweight
17. Driving Wheels
18. T
runk
19. Chassis
29
31
Table of Contents
Default Chapter
5
Table of Contents
5
Foreword
9
Safety Precaution
11
Safety Symbols and Safety Signal Worlds
11
Operator Training and Knowledge
12
Workplace Inspection
12
General
13
Machine Inspection
13
Safe Operation
13
Trip and Fall Hazards
14
Electrocution Hazards
15
Minimum Approach Distances (MAD)
15
Tipping Hazards
16
Crushing and Collision Hazards
18
Additional Hazards/Safety
19
Towing, Lifting and Hauling
19
Section 2 Specification
21
Machine Specification
21
Performance Specification
22
Machine Orientation When Doing Speed Tests
23
Hydraulic System Specification
24
Battery Specification
24
Bolt Torque Specification
25
Preparation, Inspection and Maintenance
28
Section3-User Responsibility, Machine Preparation and Inspection
28
General
28
Delivery and Frequent Inspection
29
Machine Nomenclature
30
Product View
30
Chassis
31
Turret Check
32
Boom Check
32
Platform Check
32
Torque Requirements
33
Daily Walk - Around Inspection
33
Daily Function Check
37
Function Test and Ground Control Station
38
Funtional Test and Platform
39
Oscillating Axle Lockout Test
40
Section 4 Machine Controls and Indicators
43
Controls and Indicators
43
Ground Control Station
43
Ground Console Panel View
44
Analysis Panel
47
Platform Control Station
49
Indicator Panel
51
Analysis Panel
54
Main Interface
54
Motor Interface
55
Vehicle Condition Interface
55
Setting Interface
56
Alarm/Warning Interface
57
Indicator Panel
58
Indicator Abstract
58
Tilt Alarm Warning
59
Footswitch/Enable Indicator
60
Charger
60
Placards and Decals
61
Danger and Warning Decal Location
62
Operation Instruction
67
Operating Characteristics and Limitations
68
Capacities
68
Stability
68
Position of Least Forward Stability
69
Position of Least Backward Stability
70
Section5-Operation Instruction
70
Steering Operation
71
Traveling (Driving) Operation
71
Traveling Forward and Reverse
71
Platform Level Adjustment
72
Platform Operation
72
Platform Rotation
72
Turret Swinging Operation
72
Boom Operation
73
Raising and Lowering the Lower and MID Boom
73
Swinging the Turret
73
Telescoping the Main Boom
73
Auxiliary Pump Operation
74
Raising and Lowering the Main (Upper) Boom
74
Jib Operation
75
Lifting and Tie down
76
Shut down and Parking
76
Lifting Diagram
77
Towing Operation
78
Tie down Diagram
78
Auxiliary Power Switch
81
Emergency Controls and Their Locations
81
Emergency Procedures
81
Power/Emergency Stop Switches
81
Emergency Stowing
82
Ground Control Station
82
Operator Unable to Control Machine
82
Platform or Boom Caught Overhead
82
Use of Ground Controls
82
Emergency Operation
82
Post Incident Inspection and Repair
82
General Maintenance
85
Lubrication Specification
85
Lubrication Diagram
85
Axles Maintenance
87
Lubrication of Oscillation Bushes
87
Wheel Reduction Gears Oil - Check
87
Wheel Reduction Gears Oil - Change
87
Section 7 General Maintenance
87
General
87
Differentials Oil - Check
88
Differentials Oil - Change
88
Rotation Slewing Ring Gear and Rotation Reducing Gear Lubrication
89
Steering Elements - Lubrication
89
Check the Slewing Gear Bear Rings for Wear
92
Checking and Replacement of Hydraulic Fluid
93
Checking the Oil Level of the Hydraulic System
93
Section 8 Schematics
95
Hydraulic Fluid Filter Replacement
95
General
95
Replace the Suction Filter
96
Replace the PLFA Filter Element
96
Battery Maintenance
97
Replace the Return Filter
97
Tires and Wheels Maintenance
98
Tire Damage
98
Tire Replacement
98
Wheel Replacement
99
Wheel Installation
99
Overload Sensor Checking and Calibration
100
Telescopic Boom Sliding Blocks Checking and Lubrication
101
Telescopic Boom Sliding Blocks - Adjusting the Play
102
Schematics
105
Hydraulic Circuit Checks
105
Troubleshooting
105
Hydraulic Schematics
106
Electric Schematics
107
4
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DINGLI BA22ERT Specifications
General
Brand
DINGLI
Model
BA22ERT
Category
Boom Lifts
Language
English
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