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DINGLI BA22ERT - User Manual

DINGLI BA22ERT
111 pages
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Table of Contents

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DINGLI BA22ERT Specifications

General IconGeneral
Max Load Capacity / Platform Capacity250 kg
Platform Width0.76 m
Drive Type4 x 4
Overall Width2.49 m
Gradeability45%
Power SourceDiesel
Engine Power55 kW
Platform Size1.83 m x 0.76 m

Summary

Section 1 Safety Precaution

1.1 General

Describes proper and safe practices for major machine usage.

1.2 Safety Alert Symbols and Safety Signal Words

Explains safety alert symbols and signal words used in the manual.

1.3 Safety Precaution

Details safety precautions for operators, including training and inspection.

1.3.1 Operator Training and Knowledge

Operator training requirements and knowledge for safe operation.

1.3.2 Workplace Inspection

Safety measures and inspections for the work area.

1.3.3 Machine Inspection

Procedures for inspecting the machine before operation.

1.4 Operation

Guidelines for operating the machine safely.

1.4.1 General

General safe operation practices for the machine.

1.4.2 Trip and Fall Hazards

Identifies and provides precautions for trip and fall hazards.

1.4.3 Electrocution Hazards

Details electrocution hazards and minimum approach distances.

1.4.4 Tipping Hazards

Addresses tipping hazards and precautions during operation.

1.4.5 Crushing and Collision Hazards

Discusses hazards related to crushing and collisions.

1.5 Towing, Lifting and Hauling

Guidelines for towing, lifting, and hauling the machine.

1.6 Additional Hazards; Safety

Additional safety considerations and hazards.

Section 2 Specification

2.1 Machine Specification

Detailed specifications for the machine models.

2.2 Performance Specification

Performance parameters and capabilities of the machine.

2.3 Hydraulic System Specification

Specifications for the machine's hydraulic system.

2.4 Battery Specification

Specifications related to the machine's battery.

2.5 Bolt Torque Specification

Torque specifications for various bolts used on the machine.

Section 3 User Responsibility, Machine Preparation and Inspection

3.1 Personnel Training

Importance of trained personnel for machine operation and maintenance.

3.1.1 Operator Training and Knowledge

Details operator training requirements and knowledge for safe operation.

3.1.2 Training Supervision

Covers supervision aspects of operator training for competence.

3.1.3 Operator Responsibility

Outlines operator responsibilities for machine safety and operation.

3.2 Preparation, Inspection and Maintenance

Information on preparing and inspecting the machine before use.

3.2.1 General

General guidance on machine preparation, inspection, and maintenance.

3.2.2 Preparation for Use

Steps for preparing the machine before putting it into operation.

3.2.3 Delivery and Frequent Inspection

Procedures for delivery and frequent inspections of the machine.

3.2.4 Daily Walk - around Inspection

Step-by-step guide for daily walk-around inspection of the machine.

Walk-Around Inspection Checklist

Detailed checklist for performing a walk-around inspection of the machine.

3.2.5 Function Test at Ground Control Station

Procedures for testing functions at the ground control station.

3.2.5.1 Function Test at Ground Control Station

Detailed functional tests for the ground control station.

3.2.5.2 Functional Test at platform

Procedures for testing functions at the platform control station.

3.3 Oscillating Axle Lockout Test

Procedure for testing the oscillating axle lockout system.

Section 4 Machine Controls and Indicators

4.1 General

General information about machine controls and indicators.

4.2 Controls and Indicators

Details the various controls and indicators on the machine.

4.2.1 Ground Control Station

Describes controls and indicators at the ground control station.

4.2.2 Platform Control Station

Overview of the platform control console panel.

4.2.3 Analysis Panel

Information on the analysis panel and its main interface.

4.2.3.1 Main Interface

Description of icons on the analysis panel's main interface.

4.2.3.2 Motor Interface

Details of data displayed on the motor interface.

4.2.3.3 Vehicle Condition Interface

Details of data displayed on the vehicle condition interface.

4.2.3.4 Setting Interface

Describes how to use the setting interface for configurations.

4.2.3.5 Alarm;Warning Interface

Explains the automatic alarm/warning interface for system faults.

4.2.4 Indicator Panel

Explanation of various indicator icons and their meanings.

4.3 Tilt Alarm Warning

Details the tilt sensor, alarm triggers, and operational limitations.

4.4 Footswitch;Enable Indicator

Explains the function and safety of the footswitch/enable indicator.

4.5 Charger

Information about the machine's battery chargers.

4.6 Placards and Decals

Guidance on replacing and locating placards and decals.

Section 5 Operation Instruction

5.1 Description

General description of the self-propelled hydraulic lift and its operation.

5.2 Operating Characteristics and Limitations

Covers capacities, stability, and operating limitations of the machine.

5.3 Traveling (Driving) Operation

Guidelines for safe traveling and driving operations.

5.4 Steering Operation

Instructions for operating the steering controls.

5.5 Platform Operation

Procedures for platform leveling and rotation.

5.6 Turret Swinging Operation

Safety warnings and procedures for turret swinging.

5.7 Boom Operation

Instructions for raising, lowering, and telescoping booms.

5.8 Auxiliary Pump Operation

Information and procedures for operating the auxiliary pump.

5.9 Jib Operation

Instructions for operating the jib from ground and platform controls.

5.10 Oscillating Axle Lockout Test

Procedure for testing the oscillating axle lockout system.

5.11 Shut Down and Parking

Procedures for safely shutting down and parking the machine.

5.12 Lifting and Tie Down

Guidelines for lifting and tie-down operations.

5.13 Towing Operation

Safety warnings and procedures for towing the machine.

Prior to Towing

Steps to complete before towing the machine.

Section 6 Emergency Procedures

6.1 General

General information on emergency procedures.

6.2 Emergency Towing Procedures

Procedures for emergency towing of the machine.

6.3 Emergency Controls and Their Locations

Identifies emergency controls and their locations on the machine.

6.3.1 Power;Emergency Stop Switches

Details the power and emergency stop switches.

6.3.2 Ground Control Station

Location and function of ground control station.

6.3.3 Auxiliary Power Switch

Location and function of auxiliary power switches.

6.3.4 Bypass Switch

Information on the bypass switches for emergency operation.

6.4 Emergency Operation

General guidelines for emergency operation of the machine.

6.4.1 Use of Ground Controls

How to use ground controls in an emergency.

6.4.2 Operator Unable to Control Machine

Procedures when the operator is unable to control the machine.

6.4.3 Platform or Boom Caught Overhead

Actions if the platform or boom is caught overhead.

6.4.4 Post Incident Inspection and Repair

Steps for inspection and repair after an incident.

6.4.5 Emergency Stowing

Procedures for emergency stowing of the machine.

6.5 Incident Notification

Procedures for notifying Dingli Machinery of any incidents.

Section 7 General Maintenance

7.1 General

General information on maintenance tasks.

7.2 Lubrication Specification

Specifications for lubricants used in the machine.

7.3 Lubrication Diagram

Diagram showing lubrication points on the machine.

7.4 Operator Maintenance

Maintenance tasks to be performed by the operator.

7.4.1 Axles

Maintenance procedures for the machine's axles.

7.4.1.1 Lubrication of oscillation bushes

Instructions for lubricating oscillation bushes.

7.4.1.2 Wheel reduction gears oil - Check

Procedure for checking the oil level in wheel reduction gears.

7.4.1.3 Wheel reduction gears oil - Change

Procedure for changing the oil in wheel reduction gears.

7.4.1.4 Differentials oil - Check

Procedure for checking the oil level in differentials.

7.4.1.5 Differentials oil - Change

Procedure for changing the oil in differentials.

7.4.1.6 Steering elements - Lubrication

Instructions for lubricating steering elements.

7.4.2 Rotation slew ring gear and rotation reduction gear - lubrication

Lubrication of slew ring and rotation reduction gears.

7.4.2.1 Rotation slew ring gear - lubrication

Specifics of lubricating the rotation slew ring gear.

7.4.2.2 Rotation reduction gear oil-check

Procedure for checking the oil level in the rotation reduction gear.

7.4.2.3 Checking the tightening of the rotation slew ring gear bolts

Procedure for checking and tightening slew ring gear bolts.

7.4.2.4 Changing the rotation reduction gear oil

Procedure for changing the rotation reduction gear oil.

7.4.2.5 Check the slew ring gear bearings for wear

Procedure for checking slew ring gear bearings for wear.

7.4.3 Checking and replacement of hydraulic fluid

Importance of checking and replacing hydraulic fluid.

7.4.3.1 Checking the oil level of the hydraulic system

Procedure for checking the hydraulic system oil level.

7.4.3.2 Hydraulic oil - Replacement

Procedure for replacing hydraulic oil.

7.4.4 Hydraulic fluid filter-replacement

Procedures for replacing hydraulic fluid filters.

7.4.4.1 Replace the Suction Filter

Step-by-step guide to replace the suction filter element.

7.4.4.2 Replace the PLFA filter element

Step-by-step guide to replace the PLFA filter element.

7.4.4.3 Replace the Return Filter

Procedure for replacing the return filter element.

7.4.5 Battery Maintenance

Safety warnings and procedures for battery maintenance.

7.4.6 Tires & Wheels Maintenance

Information on tire damage and replacement recommendations.

Wheel Replacement

Guidance on replacing wheels, considering size changes.

Wheel Installation

Critical steps for proper wheel installation and torque.

7.4.7 Overload Sensor - checking and calibration

Procedures for checking and calibrating the overload sensor.

7.4.7.1 Overload Sensor - checking

How the overload sensor works and how to check it.

7.4.7.2 Overload Sensor - calibration

Termly calibration procedure for the overload sensor.

7.4.8 Telescopic boom sliding blocks - checking

Procedure for checking telescopic boom sliding blocks.

7.4.8.1 Telescopic boom sliding blocks - checking

Steps for checking sliding blocks, including lubrication.

7.4.8.3 Telescopic boom sliding blocks - Adjusting the play

Procedure for adjusting the play of telescopic boom sliding blocks.

Section 8 Schematics

8.1 General

Introduction to schematics for troubleshooting.

8.2 Troubleshooting

General advice and focus areas for troubleshooting.

8.3 Hydraulic Circuit Checks

Guidance on analyzing hydraulic circuits for problems.

8.3.1 Hydraulic Schematics

Provides hydraulic schematics for the machine.

8.3.2 Electric Schematics

Provides electric schematics for the machine's systems.

Section 9 Inspection and Repair Log

Inspection and Repair Log

A log for recording inspection and repair dates and comments.

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