DINGLI JCPT2223RT - Page 45

OPERATOR’S MANUAL with Maintenance Information
Maintenance
40
Maintenance Inspection Report
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
• Make copies of this report to use for each
inspection.
• Select the appropriate checklist(s) for the type
of inspection to be performed.
□
Daily or 8 hours
Inspection:
A
□
Quarterly or 250 hours
Inspection:
A+ B
□
Semi-annually or 500
hours Inspection:
A+B+C
□
Annually or 1000 hours
Inspection:
A+B+C+D
□
Two year or 2000 hours
Inspection:
A+B+C+D+E
• Place a check in the appropriate box after
each inspection procedure is completed.
• Use the step-by-step procedures in this
section to learn how to perform these
inspections.
• If any inspection receives an “N”, tag and
remove the machine from service, repair and
re-inspect it. After repair, place a check in the “R’
box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Checklist A
Y
N
R
A-1 Manuals and decals
A-2 Pre-operation inspect
A-3 Check the Batteries
A-4 Check the Engine Oil Level
A-5 Check the Hydraulic Oil Level
A-6 Check the Engine Coolant Level
A-7 Function tests
A-8 Engine maintenance
A-9 Drive Axle Maintenance
Perform after 40 hours:
A-10 30 day service
Perform after 50 hours:
A-11 Engine maintenance
Perform every 100 hours:
A-12 Drive Axle Maintenance
Checklist B
Y
N
R
B-1 Battery
B-2 Electrical wiring
B-3 Exhaust system
B-4 Tires and wheels
B-5 Drive hub oil level
B-6 Key switch
B-7 Emergency Stop
B-8 Horn
B-9 Drive brakes
B-10 Drive speed - stowed
B-11 Drive speed - raised
B-12 Hydraulic oil analysis
B-13 Engine maintenance
B-14 Drive Axle Maintenance
Checklist C
Y
N
R
C-1 Platform overload
C-2 Engine maintenance
C-3 Drive Axle Maintenance
Checklist D
D-1 Scissor arm wear pads
D-2 Free-wheel configuration
D-3 Replace the Drive Axle Oil
D-4 Engine maintenance
D-5 Drive Axle Maintenance
Checklist E
Y
N
R
E-1 Test or replace hydraulic oil
Perform every 2000 hours:
E-2 Engine maintenance
Perform every 3000 hours:
E-3 Engine maintenance
Perform every 4000 hours:
E-4 Engine maintenance
Perform every 6000 hours:
E-4 Engine maintenance
Perform every 12,000 hours:
E-6 Engine maintenance