Name: Doosan 9/235HA
Brand: Doosan
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This manual contains

important safety information

and must be made available to

personnel who operate and

maintain this machine.

22488183_en_E_04/18

9/235HA, 10/215HA

OPERATION & MAINTENANCE MANUAL

Original Instruction

9/235HA, SERIAL No : 812400 - 819999

10/215HA

Contents & Abbreviations3
Abbreviations & Symbols3
Graphic Form and Meaning of Iso Symbols5
Decals6
Safety9
General Information9
Materials9
Compressed Air9
Transport10
General Information11
Weight13
Wheels and Tyres - Site Running Gear13
Towing Speed13
Commissioning14
Operating Instructions14
Prior to Starting15
Control Panel16
Diagnostics Display Panel17
Starting the Machine18
Stopping the Machine18
Emergency Stopping18
Push after Warm-Up18
Table of Contents19
Engine19
Engine Instruction Manual20
Foreword20
External Views21
- Confirmation of Engine Number22
- Engine after Service22
- Engine Identification22
- Epa Certified Engine Data and Specifications22
General Information22
- Fuel Selection23
- Fuel Requirements23
- Water in Fuel23
Fuel, Lubricant, and Coolant23
- Lubricant24
- Oil Viscosity24
- Coolant24
- Engine Operation25
- Check before Operation25
- Engine Exhaust Gas Caution (Carbon Monoxide)25
Operation25
- Checking Coolant Level26
- Leakage in the Systems26
- Operation and Care of a New Engine26
- Battery Cable Connection26
- Overcooling27
- Engine Stopping27
- Long Term Storage27
- Lubricating System28
- Oil Filter Element Installation28
- Oil Leakage Check28
Periodical Inspection and Maintenance28
- Coolant Draining29
- Filling with Coolant29
- Cleaning Outside of Radiator, Oil Cooler and Charge Air Cooler29
- Cooling System Circuit Cleaning29
- Air Intake System30
- Air Cleaner with Dust Indicator30
- Air Intake Piping30
- Fuel Filter/Separator Element Change30
- Battery31
- Cold Starting31
Cold Weather Operation31
- Engine Maintenance Schedule32
- Explanation of Maintenance Schedule33
- Engine Troubleshooting34
- Maintenance38
- Drain Locations40
- Routine Maintenance40
- Protective Shutdown System40
- Scavenge Line40
- Compressor Oil Cooler and Engine Radiator Air Charge Cooler41
- Compressor Oil Separator Element41
- Compressor Oil Filter41
- Air Filter Element42
- Fuel Filter Maintenance42
- Ventilation42
- Cooling Fan Drive42
- Electrical System43
- Tyres/Tyre Pressure43
- Running Gear/Wheels43
- Lubrication43
- Compressor Lubricating Oil44
- Running Gear Wheel Bearings44
- Speed and Pressure Regulation Adjustment45
- Typical Square Torque Pattern46
- Nominal Design Torque46
- Inch Fasteners46
- Torque Values46
- Metric Fasteners47
- Lubrication - General Information48
- Compressor Oil Change48
- Compressor Lubrication49
- Portable Compressor Fluid Chart49
- Rated Operating Pressure49
- Doosan Preferred Fluids49
- Machine Systems50
- Fault Finding56
- Standard Operation58
- Iq System Operation58
- Option - Iq System58
- Options58
- Filter Replacement59
- Daily Maintenance59
- Weekly Maintenance59
- Yearly Maintenance59
- Primary and Secondary Filter Maintenance60
- Water Separator Maintenance61
- High Iq Filter Restriction - Troubleshooting63
- Option - Overspeed (Chalwyn) Valve64
- Three Monthly64
- General65
- How to Use Parts List65
- How to Order65
- Fasteners65
- Airend Exchange Program66

Brand	Doosan
Model	9/235HA
Category	Air Compressor
Language	English

Doosan 9/235HA User Manual

Table of Contents

Questions and Answers:

Doosan 9/235HA Specifications

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