Doosan D60S-5 User Manual

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SB2356E03

Operation &

Maintenance Manual

FORKLIFTS

D50S-5, D60S-5, D70S-5

D80S-5, D90S-5

G50S-5, G60S-5, G70S-5

1304

Original Instruction

Table of Contents

Other manuals for Doosan D60S-5

Service Manual366 pages

Questions and Answers:

N
Nicole CollinsAug 8, 2025
Why is there excessive black smoke coming from my Doosan Engine?
- D
  denise86Aug 9, 2025
  Excessive black smoke from your Doosan Engine may be due to several reasons. The air cleaner element might be clogged, so try replacing or cleaning it. There could be restrictions in the air duct, which you should check and correct. Another potential cause is leakage at the intake manifold, so inspect and fix that as well. The turbocharger could be seized up and not rotating, or the turbine and compressor blades might be damaged or in contact with each other, requiring disassembly, repair, or replacement. Finally, the exhaust piping could be deformed or clogged; check and correct it.
D
Denise DanielsAug 16, 2025
What to do if my Doosan Engine has low output?
- D
  Daniel GrantAug 17, 2025
  If your Doosan Engine has low output, start by checking for gas leaks in the exhaust system and correct them. Also, the air cleaner element may be restricted, so replace or clean it. The turbocharger could be fouled or damaged, requiring disassembly, repair, or replacement. Lastly, check for leakage at the discharge port on the compressor side and correct it.
M
Mark BennettAug 25, 2025
How to fix unusual sound or vibration in my Doosan Engine?
- R
  Randall GarciaAug 25, 2025
  If your Doosan Engine is making unusual sounds or vibrating, the rotor assembly might be coming into contact, or the rotor rotation may be unbalanced, either of which would require disassembly, repair, or replacement. Also, the engine could be seized up, which would also require disassembly, repair, or replacement. Check if each joint loosened and correct.
I
igrayAug 31, 2025
What causes excessive white smoke from a Doosan Engine?
- E
  emelendezAug 31, 2025
  Excessive white smoke from a Doosan Engine can be caused by an oil leak into the turbine and compressor, which requires disassembly, repair, or replacement. It may also be due to a worn or damaged seal ring because of excessive bearing wear, also requiring disassembly, repair, or replacement.

Doosan D60S-5 Specifications

General

Model	D60S-5
Load Capacity	6000 kg
Engine Type	Diesel
Transmission	Automatic
Fuel Type	Diesel
Tire Type	Pneumatic
Power Type	Diesel
Rated Capacity	6000 kg

Summary

Safety Section

Important Safety Information

Discusses accident causes, safety rules, training, and common sense for safe operation.

General Operator Warnings

Provides a list of general warnings and precautions for safe lift truck operation.

General Hazard Information

Provides general safety information covering various hazards and precautions during operation and maintenance.

Before Starting the Lift Truck

Outlines essential checks and adjustments before starting the lift truck engine.

Operating the Lift Truck Safely

General rules for operating the lift truck safely and efficiently.

Safe Driving Practices

Covers safe driving practices, including smooth operation, speed, and grade handling.

Safe Travel and Parking

Details on safe travel, turning, and step-by-step parking instructions.

Maintenance Safety Precautions

Safety measures for maintenance, including crushing/cutting prevention and FOPS.

Burn and Fire Prevention

Details on preventing burns and safety measures for fire/explosion prevention.

Component Safety Warnings

Safety regarding lines/hoses, tires, and ether usage.

Seat Belt Usage and Maintenance

Information on seat belt inspection, maintenance, and proper fastening.

Avoiding Lift Truck Tipover

Explains how to avoid tipovers by understanding lift truck stability.

Safety Rules

General safety rules for operating forklift trucks, including training and personal protection.

How to Survive in a Tipover

Instructions on how to survive a tipover incident when using the restraint system.

General Section

Specifications Overview

Detailed technical specifications for various DOOSAN forklift models.

Model Specifications

Specifications tables for different TIER models, detailing operational parameters.

Capacity Charts

Capacity charts for models with and without side shifters.

Operator's Warning and Identification Plates

Information on operator warning, identification plates, and capacity ratings.

Operation Section

Operator’s Station and Monitoring Systems

Warning Light Indicators

Refueling Procedures

Safety precautions and procedures for refueling diesel engines.

Changing LP Tanks

Safety precautions and step-by-step instructions for changing LP tanks.

Before Starting the Engine

Starting the Engine Procedures

After Starting the Engine Checks

Basic Troubleshooting Guide

Common engine problems and corrective actions, focusing on starting and performance issues.

MI-04 Diagnostic Fault Codes

Table listing MI-04 diagnostic codes, probable faults, actions, and corrective steps.

MI-07 Diagnostic Fault Codes Table

MI-07 diagnostic codes for various engine sensors and systems.

Lift Truck Operation

Operating Techniques

Parking the Lift Truck

Lift Fork Adjustment

Transportation Hints

Towing Information

Safety warnings and procedures for towing a disabled lift truck.

Maintenance Section

Fork Inspection, Maintenance, and Repair

Causes of Fork Failure

Fork Inspection Procedures

Tire Inflation Information

Torque Specifications

Cooling System Specifications

Fuel Specifications

Lubricant Specifications

Lubricant Viscosities and Refill Capacities

Maintenance Intervals

When Required Maintenance

Daily Maintenance Schedule

First 50-100 Hours/Week Maintenance

First 250 Hours/Month Maintenance

250 Hours/Monthly Maintenance

500 Hours/3 Months Maintenance

1000 Hours/6 Months Maintenance

1500 Hours/9 Months Maintenance

2000 Hours/Yearly Maintenance

2500 Hours/15 Months Maintenance

3000 Hours/18 Months Maintenance

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